1994 HONDA INTEGRA Workshop Manual

Sub-shaft
Disassembly/lnspection/Reassembly
NOTE:
a Lubricate all parts with ATF during reassembly.
a Install the thrust needle bearings with unrolled edge ot bearing retainer tacing washer.
a lnspect the thrust needle bearings and the needle bearings for galling and rough movement.
a Before installing the O-rings, wrap the shaft splines with tape to prevent dsmaging the O-.ings.
TRANSMISSIOI{ HOUSING
TRANSMISSIONHOUSING BEARING
6 x 1.0 mm12 N.m
lST-HOLD CLUTCHASSEMELY
O.RINGSReplace.
THRUST WASHER
THRUST NEEDLEBEARING
NEEDLE BEARING
4TH GEAR
THRUST I{EEDLEAEARIIIG
4TH GEAB COLLAR
NEEDLE EEARING
(1.2 kgf.m, 8.7 lbf.ft)
SUB.SHAFTCheck splines tor excessivewear or damage.Check bearing surlace torsconng. scratches or excessive
OIL GUIDE CAPReplace.NEEDLE BEARIT{GSTOPPER

Disassembly/Reassembly
Remove the oil guide cap by pushing the sub-shaft
inside the transmission housing.
Remove the 1st-hold clutch assembly by pulling the
sub-shaft, then remove the sub-shatt.
Install new O-rings on the sub-shaft.
NOTE: Wrap the shaft splines with tape to prevent
damaging the O-rings.
Place the sub-shaft in the transmission housing and
install the 1st-hold clutch assembly.
Install new oil guide cap using the special tools as
snown.
DRIVER07749-0010000
ATTACHMENT-32x35mm07746-0010100
,I ST.HOLD CLUTCHASSEMBLY
14-1 39

Sub-shaft Bearings
Replacement
NOTE: Lubricate all parts with ATF before reassembly
'l . To remove the sub-shaft ball bearing trom the trans-
mission housing. expand the snap ring with snap ring
pliers, then push the bearing out using the special
tools and a Dress as shown.
ATTACHMENT, 62 x 68 mm07746-0010500
Remove the needle bearing stopper.
Remove the needle bearing from the transmisslon
housing using a drilt Punch.
DRIFT PUNCH
14-140
?A
SNAP RING
PRESS
Install the new needle bearing in the transmlsston
housing using the specialtools and a press as shown.
ATTACHMENT, 32 x 35 mm07746-0010100
Expand the snap ring with snap ring pliers, then in-
sert the ball bearing part way into the housing us-
ing the specialtools and a press as described in step
1. Installthe bearing with the groove facing outside
the housing.
Release the pliers, then push the bearing down into
the housing untilthe snap ring snaps in place around
rt.
After installing the ball bearing, verify the following:
a The snap ring is seated in the bearing and hous-
ing grooves.
a The snap ring ope.ates properly
a The ring end gap is correct.
5.
7.
END GAP: 0-7 mm

Clutch
lllustrated Index
3RD CLUTCH
CLUTCHDRUMO-RINGSReplace.
CLUTCH DISCSStsndard thickness:1.94 mm {0.076 in)
CLUTCH PISTON
DISC SPRING
RETURN SPRING
SPRING RETAINERSNAP RING
1ST CLUTCH
SNAP RING
CLUTCH ENDPLATE
O-RINGSReplace.
CLUTCH PLATESStandard thicknass:2.00 mm {0.079 in}
(cont'd)
SNAP RING
SNAP RING
CHECK VALVE
14-141

Clutch
lllustrated Index (cont'd)
2ND/4TH CLUTCH
SNAP RING
SPRING RETAINER
RETURN SPRING
CLUTCH END PLATE
4TH CLUTCH DRUM
CLUTCH PLATESStanda.d thickness:2.00 mm 10.079 in)
SNAP RING
CLUTCH DISCSStandard thickno3s:1.94 mm 10.076 in)
CLUTCH END PLATE
;;i;;; /
(/\
Y)
)
l
CLUTCH PISTON
CLUTCH PLATESStandard thickness:2.OO mm 10.079 inl
SPRING
RETURN SPRING
RETAINER
SNAP RING
CLUTCH DISCSStsndard ihickn€ss:1.94 mm 10.076 in)
CHECK VALVE
SNAP RING
14-142

lST.HOLD CLUTCH
SNAP RING
CLUTCH END PLATE
CLUTCH DISCSStandard thicknoss:1.94 mm 10.076 inl
DISC SPRING
CLUTCH PISTON
O-RINGSRoplace.
CLUTCH PLATESStandard thickno3si2.00 mm (0.o79 in)
14-143

Disassembly
Clutch
Remove the snap ring. then.emove the clutch endplate, clutch discs and plates.
SNAP RII{G
2. Remove the disc spring.
2ND CLUTCH
otsc sPfit c
DISC SPBING
1ST, 3RD, 4TH .ndl ST.HOLD CLUTCH
14-144.
SPNING
3. Install the sDecial tools as shown.
CLUTCH SPRIT{GCOMPRESSORATTACHME ToTLAE-PX40100
cLuTcH spnr cCOMPNESSORATTACHME ToTHAE-Pr60tOO
CLUTCH SPRII{CCOMPNESSORATTACHi'ENTOTLAE-PX,l{,TOO
CLUTCH SPBII{GCOMPRESSORATTACHMEI{ToTHAE-Pt50100

CAUTION: lf either end ot the comprassol attachm€nt
is sel ovsl an araa ol the spdng retaine. which is unsup-
ported by the retum spring. the letainer may be damag6d,
4. Compress the return spring.
Do not set horo.
RETURN SPRING
5.Remove the snap ring. Then remove the special
tools, spring retainer and return spring.
Wrap a shop towel around the clutch drum and ap-
ply air pressure to the oil passage to remove the
piston. Place a finger tip on the other end while ap-
plying air p.essure.
6.
COMPRESSED AIRHOSE NOZZLEOSHA-approved 30 psirype onry
CLUTCH
S AP RING
PISTON
14-145