1994 HONDA INTEGRA Workshop Manual

Moonroof
lndex
Ssdan
GLASS BRACKETReplacement, page 20-88
SUNSHAOEReplacement, page
MOTORReplacement, page 20-87
('
/\FROi{T DRAIN TUBE
SLIDE STOPP€R LINK
SUNSHADE RAIL
GUIDE RAILReplacement, page 20-88
REAR DRAIN
V
\
e
FRONT ORAIN
REAR RAILHOLDER
SEAL
FRAMERepfacement, page 20-87
20-84
----/_--4
DRAIN CHANNEL

SymptomProbable Cause
Water leaks1. Clogged drain tube.
2. Gap between glass weatherstrip and roof panel.
3. Defective or improperly installed glass weatherstrip.
4. Gap between drain seal and roof panel.
Wind noise1. Excessive clearance between glass weatherstrip and root panel.
Motor noise1. Loose motor.
2, Worn gear or bearing,
3. Cable assembly deformed.
Glass does not move, but motor
turns
1. Clutch out of adjustment.
2. Foreign matter stuck between guide rail and slider.
3. lnner cable loose.
4. Cable assembly not attached properly.
Glass does not move and motor
does not turn {glass can be moved
with moonroof wrench)
1. Blown fuse.
2. Faulty switch.
3, Battery run down.
4. Defective motor.
5. Faulty relay.
Glass Height Adjustment
The roof panel should be even with the glass weather-
strip, to within 1.8 tO.5mm{O.O7 1O.O2 in} allthe way
around. lf not, slide the sunshade back, and:
Tilt-up the glass.
Loosen the bolts and adjust the glass.
Repeat on opposite side if necessary.
ROOF PANELGLASS ERACKET
GLASS WEATHERSTRIP
4. Side-to-side fit of glass weatherstrip can be adjust-
ed by loosening the frame mounting bolts and mov-
ing the frame right or lett and forward or backward
by hand (see page 20-87).
GLASS BRACKETForward
V : Eolt localions, 6
6x LOmm9.8 N.m 11.O kgf m,7.2 tbf.ttt
I
")
1.
2.
GLASS
4'/1210.5 mm lO.O7 1O.02 inl

Moonroof
Rear Edge Closing Adjustment
Open the glass about a foot, then close it to check where
rear edge begins to rise. It it rises too soon and seats too
tightly against the roof panel, or too late and does not
seat tightly enough, adjust it.
1. Remove the headliner (see page 20-1OO).
2. Remove the glass.
3. Remove the motor (see page 20-87).
4. Align the tilt-up position of the lifter on each side.
o.
5.
7.
Check that the alignment lett and right, then install
the motor.
Install the glass. then check for water leaks.
NOTE: Do not use high pressure water.
Install the headliner.
Glass and Sunshade Replacement
1. Open the sunshade.
2. Tilt-up the glass.
3, Remove the bolts, then remove the glass from the
glass bracket.
Using the moonroof
BOLTS6 x 1.O mm9.8 N'm lt O kgf m,
4.
5.
7.2 tbt.ftl
Remove the screws and lift the sunshade rails.
Silde the sunshade forward. then remove the
sunsnaoe.
SUlTSHADERAIL
Installation is the.everse ot the removal procedure.
Check for water leaks.
NOTE: Do not use high pressure water.
GLASS BRACKET
20-86

Motor, Drain Tube and Frame Replacement
CAUTION: Be carotul not to damago th€ seats, dash-
board and other int6rior trim,
1. Remove the glass (see page 2O-86) and headliner(see page 20-10O).
Disconnect the motor connector, and remove the
clips securing the ceiling light wire harness.
NOTE: To remove the motor, remove the screws.
Disconnect the drain tubes.
Loosen the front bolts.
Remove the bolts, then remove the trame from the
car.
NOTE:
a You may require assistance when removing the
trame.
a Take care not to bend the sunshade rails.
TUBECLIP
DRAIN TUBETo install, slade the drain tube ov6rthe frame nozzle at least 10 mm lO.4 in).
SUNSHADERAILS
Pullthe drain tubes out of the tront and rear oillars.
NOTE: Before pulling out the drain tube, tie a string
to the end of it so it can be reinstalled.
Installation is the reverse of the removal grocedure.
NOTE:
a Install the tube clips with the ends facing the side to easea Clean the surtace of the frame.
a Check the frame seal.
a Check for water leaks.
a Make sure the sunshade moves smoothlv.
SCREW
4.
\/
Make sure the sliders areparallel when installing themotor,
CONNECTOR
FRAME
BOLT6 x 1.0 mm9.8 N.m (1.O lg{.rn.7.2 tbt.ttl
Loosen the tront bohs
Fo?w!?d
tt.
FRONTDRAIN VALVES
installation of the headliner.
20-87

Moonroof
Remove the frame (see page 20-87).
Remove the drain channel.
NOTE: Take care not to damage, twist or litt the
seal.
4. Remove the motor (see page 20-87).
5. Remove the front drain channel.
6. Remove the nut, then remove the front rail holder.
9.8 N.m {1.O kgf.m,7 .2 tbt-lrl
9, Slide the glass bracket/slider, liJter backward, then remove it.
Glass Bracket/Slider, Lifter, Guide Rails and Cable Assembly Replacement -
1.
2.
3. Remove the screws, then remove the sunshade rail
by sliding it backward.
ITUT6xl.Omm9.8 t{.m {1.0 kgt.m,7.2 tbf.ttl
7. Remove the screws @ attsching the guide rail. then litt the guide rail.
8. Remove the nut. then remove the rear rail holder.
NOTE: Remove the anchor spring.
AI{CHOR
NUT6 x 'l.O mm
REAR RAILHOLDER
NOTE: Install the rear railthe sub-seal to the trame.
SUB-SEAL
holder, then glue
SUNSHADE RAIL
SCREW
20-88

10. Separate the glass bracket, lifter, slide stopper lankand slider.
GLASSLIFTER BRACKET
SLIDER
NOTE: To install, apply muttjpurpose grcaseto th€ liftsr and slide stopper link.
1 1. Slide the anchor rod forward, then remove it fromthe guide rail.
INNER CABLE
STOPPER
To install, inson tho anchorrod by turning tho stopper 9Oo
AI{CHOR ROD14.
20-89
GUIDE RAIL
12.Slide the guide rail backward, then remove th€ gude
rail from the inner cable.
NOTE: To install. apply the caulking ro gurde rarlmount faces of the frame.
Apply caulking beforeinsta ing the guide rait.
Remove the screws, then remove the cable assem-
bly from the frame.
NOTE: Take care not to bend the cable pipes.
NOTE: lo install, fill the groove ineach grommet with sealant.
Installation is the reverse of the .emoval procedure.
NOTE:
a Damaged psrts should be replaced.a Apply grease to the sliding portion.
13.
FRAME

Moonroof
Opening Drag Check
(Motor Removed)
Before installing the motor. measure the effort required
to open the glass using a spring scale as shown
CAUTION: Whon using a spring scalo. protoct the
l€ading odge ol the glass with a shop tow€I.
lf load is over 40 N (4 kgl, 9lbt), check side clearance
and glass height adiustment (see page 20-85)'
Closing Force Check
lMotor Installed)
1. After installing all removed parts, have a helper hold
the switch to close the glass while you measure
force required to stop it. Attach a spring scale as
shown. Read the torce as soon as the glass stops
moving, then immediately release the switch and
spring scale.
CAUTION: When using a sp ng scala. protect th€
leading odge ol the glass with a shop towel'
Closing Force: 200-290 N
120-30 ksf. 44-66 lbf)
lf the lorce is not within specification, install a new
lock washer. adjust the tension by turnang the mo-
tor clutch adjusting nut, and bend the lock washe.
against the motor clutch adjusting nut.
GLASS
\
clocKwlsE /i 1 coutren-
To increase l, ctocKwlsE
torce, I Io decreaseforce
L.
20-90
--

Interior Trim
Replacement
a W€al gloves to remove and installth€ trim and panols.a When prying with a flat tip screwd.ivor. wrap it withprotective tap€ to prevent damaga.
NOTE: Take care not to bend or scratch the trim andDanels.
Kick panel/Front pillar trim removal:
l. Remove the kick Danel.
< : Clip locations
A< | Cllp, 1 B< : Ctip, 1 CV : C[p, 1
Jtl,Ml*
U ry-ry
NOTE: Remove the driver's kick panel while pullingthe hood release handle.
KICK PANEL
Pull the door trim back, then remove the front oillarrflm.
< : Clip locations, 4
lnstallation is the reverse of the removal procedure.
NOTE: lf necessary, .eplace any damaged clips.
FRONT PILLAR
20-91
Hatchback
Rear trim panet/Side trim panel/Ouarter pillar trim p-l16moval:
1. Open the hatch.
2. Remove the .ear shelt.
Remove the rear seat (see page 20-'l08).
Remove the trunk mat and spare tire lid.4.
ao..t dr
REAR SHELF
REAR SHELF
TRUNK MAT
SPARE TIRE LID