1994 HONDA INTEGRA Workshop Manual

Clutch
Reassembly
NOTE:
a Clean all psrts thoroughly in solvent or carburetorcleaner. and dry them with compressed air.a Blow out all passages.
a Lubricate all pans with ATF before .eassembly.
1. Inspect the check valve; if it's loose, replace theprston,
NOTE: Except 1st-hold clutch.
CHECK VAIVE
PISTON
14-146
3, Installthe piston in the clutch drum. Apply pressure
and rotate to ensure proper seating.
NOTE: Lubricate the piston O-ring with ATF beforeinstalling,
CAUTION: Do not pinch rh6 O-ring by installing th€piston with too much lorco.
CLUTCH DRUM
Installthe return spring and spring retainer. and po-
sition the snap ring on the retainer
4.
SNAP RING
SPRING RETAINER
RETURN SPRING
CLUTCH ORUM

5, Install the special tools as shown.
CLUTCH SPRINGCOMPNESSORBOLT ASSEMBLYoTGAE-FG40200
CLUTCH SPRINGCOMPRESSORAOLT ASSEMBLY07GAE-PG40200
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE-PX40100
CLUTCH SPRINGCOMPRESSORATTACHMENToTHAE-Pl50100
CLUTCII SPRINGCOMPRESSORATTACHMENToTLAE-PX40100
CLUTCH SPRIIIGCOMPRESSORATTACHMENToTHAE-Pl50100
rr{
CAUTION: lf €ithor end of the comprossor attach-
ment is set over an area of the spring rotainer which
iE unsupported by tho retum spring, the latainer may
bo damaged.
6, Compress the return spring.
(cont'd)
Do not set here.
RETURN SPRING
14-147

Clutch
Reassembly (cont'd)
7. Install the snap ring.
Remove the special tools.
Install the disc spring.
NOTE: Installthe disc spring in the direction shown.
SNAP RING
DISC SPRING
.\
):ll
14-148
1ST, 3RD, 4TH andl ST.HOLD CLUTCH
1O. Soak the clutch discs thoroughly in ATF for a mini-mum of 30 minutes.
11. Starting with a clutch plate, alrernately install theclutch plates and discs. Install the clutch end plate
with flat side toward the disc.
NOTE: Before insralling the plates and discs, makesure the inside of the clutch drum is free ot dirt orother toreign matter.
CLUTCH END PLAT€Install in this direction
12. Install the snap ring.
SNAP RING
SCREWDRIVER

'13. Measure the clearance between the clutch end plate
and top disc with a dial indicator. Zero the dial indi-
cator with the clutch end plate lowered and lift it up
to the snap ring. The distance that the clutch end
plate moves is the clearance between the clutch end
plate and top disc.
NOTEr Measure at three locations.
Clutch End Plate-to-Too Disc Clearance:
1 4. lf the clearance is not within the service limits, select
a new clutch end plate lrom the following table.
NOTE: It the thickest clutch end plate is installed,
but the clearance is still over the standard, replace
the clutch discs and clutch Dlates.
Thickn€ss
ClulchService Limit
lst
2nd
3rd
4th
1st-hold
O.65 o.85 mm (O.026 O.O33 in)
O.65 - O.85 mm {O.026-O.O33 in)
O.4O-O.60 mm (0.O16 o.O24 in)
0.4O-0.60 mm (0.016-0.024 in)
0.50-0.8O mm {O.02O-0.031 in}
IAL INDICATOR
PLATE NUMBER
CLUTCH END PLATE
14-149
lST CLUTCH END PLATE
2ND- 3RD and 4TH CLUTCH END PLATE
lST.HOLD CLUTCH END PLATE
Plate No.Part NumberThickness
1
2
3
4
5
6
7
8
I
10
111)
IJ
14
22551-PF4-000
22552-PF4 000
22553 PF4 000
22554-PF4-OOO
22555 PF4-000
22556 PF4-000
22557 -PF4 000
22558-PF4 000
22559- PF4- 000
22560-PF4 000
22561 PF4-000
22562-PF4 000
22563-PF4 000
22564 PF4-OOO
2.1 mm 10.083 in)
2.2 mm (0.087 in)
2.3 mm (0.091 in)
2.4 mm (0.094 in)
2.5 mm (0.098 in)
2.6 mm {0.102 in}
2.7 mm i0.106 in)
2.8 mm (0.110 in)
2.9 mm (0.1 14 in)
3.0 mm (0.1 18 in)
3.1 mm (0.1 22 inl
3.2 mm {0.126 in}
3.3 mm (0.1 30 in)
3.4 mm (0.134 in)
Plate No.Part NumberThickness
1
2.
3
4
5
6
7
8
I
10
22551 P56,N00
22552-P56-N00
22553-P56-N00
22554- P56 -N00
22555-P56 N00
22556 Ps6- N00
22557 - P56 N00
22558 P56-N00
22559-P56 NOO
22560 P56-N00
2.1 mm (0.083 in)
2.2 mm (0.087 in)
2.3 mm (0.091 in)
2.4 mm (0.094 in)
2.5 mm (0.098 in)
2.6 mm {0.102 in)
2.7 mm {0.106 ini
2.8 mm (0.110 in)
2.9 mm (0.1 14 in)
3.0 mm (0.1 18 in)
Plare No.Part NumberThicknEss
1
2
3
4
5 (No mark)
6
7
22551-PS5 003
22552 PS5-003
22553-PS5 003
22554-PS5-003
22555-PS5-003
22556 PS5-003
22557 PS5-003
2.10 mm (0.083 in)
2.20 mm (0.087 in)
2.30 mm (0.09'1 in)
2.40 mm (0.094 in)
2.50 mm {0.098 in)
2.60 mm {0.102 in}
2.70 mm (0.106 in)

Torque Converter Housing Bearings
Mainshaft Beadng/Oil Seal Replacement
1 . Drive out or pull up the mainshaft bearing and oil seal,using the special tools as shown.
Slide HammerCommercially Available3/8 in. x 16
07749 -OOIOOOO
14-150
2.Drive in the new mainshaft bearing until it bottomsin the housing, using the special tools as shown.
3.Installthe new oil seal flush with the housing usingthe sDecial tools as shown.
ATTACHMENT,62x68mm07746-0010500
ATTACHMENT,72x75mm07746-0010600
DRIVEN

Countershaft Bearing Replacement
l. Remove the countershatt bearing using the special
tools as shown.
Slide HammerCommercially Available3/8 in. x 16
ADJUSTABLEBEARINGPULLER,25-40 mm07736-AOIOOOA
K
'/'
-)-i. _-=\._-) ))\
-:-:-:1.-=41"
Install the oil guide plate.
Drive the new bearing into the housing using the spe-
cial tools as shown.
14-151

Transmission Housing Bearings
Mainshaft/Countershaft Bearing Replacement
1. To remove the mainshaft and counte.shaft bearingstrom the transmission housing, expand each snapring with snap ring pliers, then push the bearing outusing the special tools and a press as shown,
NOTE: Do not remove the snap rings unless it,snecessafy to clean the grooves in the housing.
ATTACHMENT,62x68mm
Io7746-
---7i
)
MAINSHAFT
Mainshaft Removal uaoiATTACHMENT-72 ,, 75 mmo7746-OOlO600
Counterrhaft Removal uao:ATTACHMENT,62x68mm07746-O010500
TRANSMISSIONt|oustitc
PRESS
14-152
SNAP BING
Expand each snap ring with snap ring pliers, insertthe new bearing pan-way into the housing using thespecialtools and a press as shown. Installthe bear-ing with the groove tacing outside the housing.
NOTE: Coat all parts with ATF.
Release the pliers. then push the bearing down intothe housing until the ring snaps in place around it,
DRIVERo7749-OOIOOOO
GnoovE
Mainshatt Inltallation us6:ATTACHMENT,72x75mm07746-0010600
Counto.shalt In3talldtion uso:ATTACHMENT.62x68mm07746-O010500
4.After installing the bearing verify the lollowing:
a The snap ring is seated in the bearing and hous-In9 grooves.
a The snap ring operates properly
a The ring end gap is correct.
END GAP: O-7 mm

Sub-shaft Bearing Replacement
I . To remove the sub-shaft bearing lrom the transmis-
sion housing, expand the snap ring with snap ring
pliers, then push th€ bearing out using the special
tools and a Dress as shown.
NOTE: Do not remove the snap ring unless it's
necessary to clean the groove in the housing.
ATTACHMENT,62x68m|n07746-(Xr10500
PNESS
HOUS[{G
2.Expand the snap ring with snap ring pliers, insert the
new bearing part-way into the housing using the spe-
cial tools and a press as shown. Install the bearing
with the groove facing outside the housing.
NOTE: Coat all parts with ATF.
Release the pliers, then push the bearing down into
the housing until the ring snaps in place around it,
using the special tools as shown.
DRIVER07749-0010000
ATTACHMEI{T,62 x 68 mrn077/+6-OOlO500
a
4.
GROOVE
After installing the bea.ing verify the following:
a The snap ring is seated in the bearing and hous-
ing grooves.
a The snap ring operates Properlva The ring end gap is correct.
El{D GAP: o-7 mm
14-153