1994 HONDA INTEGRA Workshop Manual

Ouarter Glass
SIOE SPACER
ADHESIVETAPE A
Replacement (cont'd)
1 2. Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
a Clean the plate with a sponge and alcohol before
mixing.
a Follow the instructions that came with the
adhesive.
13. Before tilling a cartridge, cut the end of the nozzle,
as shown.
Cut nozzle end,as shown.10 mm 10.39 in)
7 mm {0.27 inl
14. Pack adhesive into the cartridge without air pock-
ets to ensure continuous delivery. Put the cartrige
in a caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
a After applying the adhesive, peel the separator
off the double-faced adhesive tapes.
a Apply the adhesive within 30 minutes after ap-
plying the glass Primer.
t1;T,,1 :ADt'Es'vE
I mm 10.3 in)
8 mm lO.3 in)
IJ,
L_-_2mm {0.08-1r
*-{6
AOHESIVE TAPES 8
20-76
'12 mm (0.47 inl2 mm lO.O8 in)
--
t5.Install the fasteners to the body as shown.
Use suction cups to hold the quarter glass over the
opening, align it with the clip setting points, and set
it down on the adhesive. Lightly puch on the quart-
er glass until its edges are tully seated on the adhe-
sive all the way around.
NOTE: Do not open or close the doors until the
adhesive is dry.
to.
17. Scrape or wipe the excess adhesive off with a put-
ty knile or towel,
NOTE: Use a soft shop towel dampened with alco-
hol to remove adhesive from a painted surface or the
quarler glass.
18. Let the adhesive dry for at least one hour, then spray
water over the quarter glass and check for leaks'
Mark leaking areas and let the quarter glass dry, then
seal with sealant.
NOTE: Let the car stand for at least tour hours at-
ter quarter glass installation. lf the car has to be used
within the f irst four hours, it must be driven slowly.
'19. Reinstall all remaning removed parts.

Moonroof
Index
Hatchback
CABLE ASSEMBLYReplacement, page 2O-81SUNSHADEReplacement, page 20-79
MOTORReplacement, page 20-80
GLASS BRACKETReplacement, page 20-81
DRAIN CHANN€L
FRONT DRAII{CHANNEL
a/'#
-4
SUI{SHADE RAIL
Replacement, page 20 8l
FRAME SEAL
FRONT RAILHOLDER
REAR ORAIN TUBE
,**4
U
\a
GUIDE RAIL
FRAME
20-77

Moonroof
Troubleshooting
SymptomProbable Cause
Water leaks1
4
Clogged drain tube.
Gap between glass weatherstrip and roof panel.
Defective or improperly installed glass weatherstrip.
GaD between drain seal and roof panel.
Wind noise1. Excessive clearance between glass weatherstrip and roof panel.
Motor noise1. Loose motor.
2. Worn gear or bearing.
3. Cable assembly deformed.
Glass does not move, but motor
turns
1. Clutch out of adjustment.
2. Foreign matter stuck between guide rail and slider,
3. Inner cable loose.
4. Cable assembly not attached properly.
Glass does not move and motor
does not turn (glass can be moved
with moonroof wrench)
1. Blown fuse.
2. Faulty switch.
3. Battery run down.
4. Defective motor.
5. Faulty realy.
The roof panel should be even with the glass weather-
strip, to within l8 t O.5 mm (O.O7 I 0.O2 in) all the
way around. It not, slide the sunshade back, and:
Y : Bolt locstions, 6
1.Tilt-up the glass.
Loosen the bolts and adjust the glass.
Repeat on opposite side it necessary.
2.
1.8 1 0.5 mm lO.O7 i0,O2 in)
i
ROOF PANELGLASS ERACKET
GLASS BRACKET
4.Side-to-side fit ot glass weatherstrip can be adjust-
ed by loosening the frame mounting bolts and mov-
ing the frame right or lelt and forward or backward
by hand (see page 2O-8O).
GLASS WEATI{ERSTRIP
f)
Glass Height Adiustment
20-78

Rear Edge Closing Adjustment
Open the glass about a foot, then close it to check where
rear edge begins to rise. lf it rises too soon and seats too
tightly against the roof panel, or too late and does not
seat tightly enough, adjust it.
1. Remove the headliner (see psge 20-98).
2. Remove the glass.
3. Remove the motor {see page 2O-8O).
4. Align the tilt-up position of the lifter on each side.
Check that the alignment left and right. then install
the motor.
Install the glass, then check for water leaks.
NOTE: Do not use high pressure wate..
lnstall the headliner.
Glass and Sunshade Redacernent
1. Open the sunshade.
2. Tilt-up the glass.
3. Remove the bolts, then remove the glass from rheglass bracket.
V : 8oh locations, 6
4. Remove the screw and lift the sunshade rail on each
side.
5. Silde the sunshade
sunshade.
V : Scraw locations, 2
forwa.d, then remove the
SUNSI{ADE
l-tII
)
6
7
Installation is the reverse of the removal procedure.
Check for water leaks.
NOTE: Do not use high pressure water.
GLASS BRACKET
20-79

Moonroof
Motor, Drain Tube and Frame Replacement
CAUTION: B€ caretul not to damag€ lhe seats, dash-
board and other interior trim.
1. Remove the glass (see page 2O-79) and headliner
(see page 20-98).
2. Disconnect the motor connector, and remove the
clips securing the ceiling light wire harness.
3. Remove the bolts and nuts, then remove the motor,
if necessarv,
NOTE: Make sure both sliders are parallel when in-
stalling the motor.


: 8olt, nut locationg
A

: Bolt, 2
6x1.Omm I9.8 N.m ILd tt.o kgf.-, I,.?- ", _,/
< : CliD locations. 2
CEILIING LIGHT
FRAME
B : Nut, 3
20-80
4.Disconnect the drain tubes.
Remove the bolts, then remove the trame from the
car.
NOTE: You may require assistance when removing
the frame.


: Eolt locations, I
6 x 1.0 mm
DRAIN TUBETo install, slide the draintube over the ftame nozzleat least 10 mm {O.4 in}.
6.
TUBE CI-IP
Pull the drain tubes out the front and rear pillars.
NOTE; Betore pulling out the drain tube, tie a string
to the end of it so it can be reinstalled.
Installation is the reverse ol the removal procedure.
NOTE:
a Clean the surtace of the frame.
a Check the trame seal.
a Check for water leaks.
7.
9.8 N.m (1.0 kgt m,7.2 rbr.ttl )
FRAME
FRONT

1.Remove the frame from the car {see page 2O-8O).
Remove the motor (see page 2O-8O).
Remove the drain channel.
NOTE: Take care not to damage, twist or lift theseat.
V : Screw locations, 2
DRAINCHAI{NEL
4. Remove the front drain
V : Clip locations, 2
channel on each side.
GUIDE RAIL
20-81
Glass Bracket/Slider, Lifter, Guide Rails and Cable Assembly Replacement
5. Remove the front rail holder on each side.
V : Nut, scrow locations
AV : f{ut, 2
b.
7.
Remove the anchor spring on each side.
Remove the nuts and screws, then lift and remove
both guide rails and cable assembly from the trame.
Remove the sunshade and both sunshade rails.
BV: Screw,
BV : Sciow, 4
V : Nut, rcrow locations
AV : Nut. 2
NOTE: To instalt, Iill thegtoove rn each grommet with sealant,
GUIDE RAIL
SUNSHADE

Moonroof
Glass Bracket/SliderGuide Rails and Cable Assembly ReplacementLifter
(cont'dl
8. Slide the guide rail fofward, then remove it.
NOTE: Take care not to bend the inner cable.
10.Slide the anchor rod forward, then remove it from
the guide rail.
STOPPER
To install. insort the anchorrod by turning the stopper 9Oo.
qSeparate the glass bracket, lifter, slide stopper link
and slider,
AIT|CHOB ROD
1 1 . lnstallation is the reverse ol the removal procedure.
NOTE:
a Dsmsged pans should be replaced.
. Apply grease to the sliding portion.
SLIOER
NOTE: To inst€ll, apply multipurpose grease tothe lifter and slide stooDer link.
CABLE ASSEMBLY
GUIDE RAIL
INNER CABLEGLASS
20-82
'-

Opening Drag Check
(Motor Removedl
Betore installing the motor, measure the etfort required
to open the glass using a spring scale as shown.
CAUTION: When using a spring scale, protoct the
leading edg6 ot th€ glass with a shop towel.
lf load is over 40 N (4 kgt, 9lbf). check side clearance
and glass height adjustment (see page 2O-78).
Closing Force Check
(Motor Installedl
1. After installing all removed parts, have a hetper hotd
the switch to close the glass while you measure
torce required to stop it. Attach a spring scale asshown. Read the force as soon as the glass siops
moving, then immediately release the switch andspnng scare.
CAUTION: When using a spring scale, protoct tho
leading odge ol th€ glass with a shop towel.
200-290 N(20 - 30 kgf, rt4- 66 lbf)
lf the force is not within specification, install a new
lock washer, adjust the tension by turning the mo-
tor clutch adjusting nut, and bend the lock washer
against the motor clutch adjusting nut.
LOCKWASHERReplace.
'r coul{TER-cLocKwrsETo decrease
GLASS
\
20-83