1994 HONDA INTEGRA Workshop Manual

Hatch
Adjustment
NOTE:
a Before ad,usting the hatch. loosen each bolt and nut slightly.
a Do not install the suDDort struts.
1.Adjust the hatch hinges right and left as well as fore and aft by using the elongated holes.
Turn the hatch edge cushions, as necessary. to make the hatch tit flush with the body at each side.
Adjust the hatch fit to the hatch opening by moving the striker,
Use shims, as necessary, to make the hatch tit flush with the body at the rear edge.4.
HATCHEDGE CUSHION
NOTE: Move the striker right or left until it's centered
in the hatch latch, as shown.
HATCHLATCH
t+Q.
6x1.0mm9.8 N m (1.0 kgl m,7 .2 tbt.trl
HATCH
8 x 1.25 mm
HATCH
5. Atter adjustment, tighten each bolt and nut securely,

20 mm (O.79 inl
SUPPORT STRUT
Support Strut Disposal
@ Tha support strut contains nitrog.n gas andoil unde. pr€ssul€.
The pressure must be relieved bsfo.e disposal to prevant
explosion and possible injury wh€n sc.apping.
Place the support strut on a level surface with its rod ex-
tended, and drilla hole 2-3 mm (3/32"1diameter in the
body to release the gas.
@ always w€ar €ye prot6ction to avoid get-
ting motal shavings in your eyea when roloasing th€ gas
fiom the support st.ut.
Trunk Lid
TRUNK LIDOPEN€R CABLE
TRUNK LIDLATCH{see page 20-157}
TRUNK LIOOPENERCABLE
CA : Clip, 5
e-i
_rP ,/
Replacement
NOTE:
a An assistant is helpful when removing the trunk lid.a Take care not to damage the t.unk lid and body.a Open the trunk lid.
1. Disconnect the connectors and trunk lid opener ca-ble. Remove the wire harness and t.unk lid opner ca-ble from the trunk lid.
NOTE: Before pulling out the wire harness, tie astring to the end ot it so you can pull it back in when
the trunk lid is reinstalled.
> : Clip locationg
AD : Clip, 3 B< : Clip, 1
WIRE HARNESS
CONNECTORCONIIECTOR
A
A
(cont'd)
20-149

Trunk Lid
Replacement (cont'dl
2. Remove the bolts. then
> : Bolt loc.rlons. 4
remove the trunk lid.
TRUNK LIDHINGE
lf necessary. remove the trunk lid hinge
NOTE:
a Remove the rear shelf {see page 20-95).
a Remove the torsion bars with the torsion bar as-
sembly tool.
TORSION 8ABASSEMBLY TOOL
20-150
a Remove the bolts,
hinge.
V : Bolt locaitons, 4
then remove the trunk lid
NOTE: Take care notto hit the rear windowwhen removing the bolts.
TRUNK LID
4. lnstallation is the reverse ot the removal procedure.
NOTE:
a Make sure the connectors are connected properly.
a Adjust the torsion bars tore or aft with the tor-
sion bar assemblv tool as shown.
O =Normal PositionO = Higher tension
Make sure the trunk lid locks securely.Make sure the trunk lid opens properly.
Adjust the trunk lid alignment (see page 20-151).
aaO

Adjustment
NOTE: Beto.e adjusting the trunk lid, loosen each bolt slightly.
1. Adjust the trunk lid hinges right and left as well as fore and aft by using rhe etongated holes.
2. Turn the trunk lid edge cushions, as necessary, to make the trunk lid fit flush with the body at the rear and side edges.
3. Adjust the lit between the trunk lid and the trunk lid opening by moving the striker.
TRUNK LID EDGECUSHION
NOTE: Move the st.iker right or left until it's centered
in the trunk lid lalch, as shown,6 x '1.0 mrn9.8 N m 11.0 lo,f.m,7.2 tbt.hl
/21
ft(M
Y4Y
TRUNI( LID
TRUNK LIDHINGE
6r1.Omm9.8 N.m 11.0 ksl m, 7.2 lbt'ft|
STRIKER
STRIKER
4. Atter adjuslment, tighten each bolt securelv.
20-151

Opener Cables
NOTE:
a When removing the clips, use a clip remover.
a Take care not to bend the opener cables.
Replacement
Hood Opener Cable:
v : Clip location.
Av:CllP,5
M)
HOOD OPENERCABLE
> : Scrow locrtions, 6
Otr" I
:_ _)
HOOD RELEASEHAI{DLE(se€ page 20-1 54)
Bv:Clip.6HOOD LATCH(see page 20"154)E\I____lEt- L:=r
,/- -\-
NOTE: Loosen the screw, then remove
the clip using a clip remover.INNER FENDER
HA : C.bl6 cushlon, 5GA : Clip,
Wt
DD : Cllp, Etr : Cllp,1, I,
e&r @)9)
HATCH LATCH
lsee page 2O-1 56)Loft 3ido:
FUEL LID LATCH
lsse page 2O-155)
Hatch/Fuol Lid Oponer Cabls lHatchback):
NOTE: Remove the rear seat (see page 20-108), rear trim pan€l and side trim panel (see page 2O-91), then pull thecar-
Det back. as necessary lsee page 20-124).
A : Clip, csblo cushion location3
AA : Clip, 8A : Clip, CA : CliP,i r 2, 7,
s-,$, g,
FA : Cllp,
s,l
Right sids:
HATCHOPENER CABLE
HATCH/FUEL LID
OPENER{see page 2O-'l 54)
20-152
HATCH

Trunk Lid/Fuol Lid Opan.. Cablo (Sodanl:
NOTE: Remove the rear seat {see page 2O-1 10) and center pillar lowertrim (see page 20-94}, then pullthe carDet back.as necessa.y (see page 2O-1241. Remove rhe left trunk side panel (see page 20-97).
> : CliD, c.bla cu.hion locstlon!
A >: Cllp, 1 BV:Clip,2 C A: Clip,,tD >: Clip,3F < : C.ble culhlon, 1
ws@:
ffi;
7--
TRUITIK LID LAICH(s€e p6ge 20-157)
FUEL LID
FUEI. LID LATCH(soo pago 20_'|55)
Installation is the reverse of the removal orocedure.
NOTE:
a Make sure each opener cable is routed and connected properly.a Make sure the hood, hatch. trunk lid and fuel lid open properlt.
EArCllp, 1
6,1
OPENER{se6 page 20-1 55)
20-153

Opener and Latch
Replacement
NOTE: Take care not to bend the opener cables.
Hood Relsase Handle:
< i Bolt locations, 2
Hood Latch:
< : Bolt locations
6 x 1.0 mm9.8Nm(1.0 kgl m,7.2 tbl.lrl
HOOD OPENERCABLE(see page 20'152)
6 x 'l.O mm9.8Nm11.0 kgl m,7 .2 tbt ftl,/HANDLE
HOODLATCH
HOOD RELEASEHANOLERemove the kickpanel (see page
20-91).HOODLATCHHOODOPENERCABLE
Remove the bolt whilepulling the handle.
I
Hatch/Fuel Lid Opener lHatchback):
< : Bolt, sclow locations
A BV:Sc.sw, 1
6' I
vl
/
HATCHiFUEL LID
OPENER
6 x 1.0 mm
9.8 N m 11.0 kgl'm,
7.2 tbl.fr)
FUEL LIDOPENER CAELE
lnstallation is the reverse of the removal procedure'
NOTE:
a Make sure each opener cable is connected properly
a Make sure the hood locks securely
a Make sure the hood, hatch and fuel lid open properly.
the
J'o
t
OPENERCOVER
HATCHOPENER CABLE(see page 20-152)
@
t-
20-154

NOTE: Take care not to bend the opener cables.
Trunk Lid/Fuel Lid Oponer {Sodan}:
< : Bolt, scrow locatlon!
A<:Bolr,2
OPENER LOCKCYLINDER
TRUNK LID/FUELLID OPENER
B V: Scrow, 1
AI-}{- IH. I
_:_)
FUEL LID
Pry the ljd.OPENERCOVER
o
to-*rr*@
6 r 1.0 mm
()t
OP€NER CABLE(seo page 2O-153)
TRUNK LIDOPENER CABLE(see page 20-1 53)
9.8 N m 11.O kgl m,
Fuol Lid Lstch:
< : Boh, locotions, 2
6r1.0mm
FUEL LID OP€NERCAALE(see pages 20-152, 153)
9.8 N m 11.0 ksl'm, i7 '2 tbt'''l
------,//
FUEL LID
lnstallation is the reverse of the removal orocedure.
NOTE:
a Make sure each opener cable is connected properly.
a Make sure the fuel lid fits flush with the body.
a Make sure the tuel lid locks securelv.
a Make sure the trunk lid and fuel lid open properly.
LIO LATCHHatchbock: Remove the rear shelf and rear trim oanel.then pull the rear edge ot the lett sidetrim panel back (soe page 2O-91).Sodan: Remove the rear trim panel,then pull the rear edge of the left trunk sidepanel back {see page 2O-971.
FUEL LIO LATCHRemove the fuel lid latchby turning it 90o.
20-155