1994 HONDA INTEGRA Workshop Manual

Rear Window
Removal
Sadan
CAUTION:
a Wear gloves to remove and install the leal window.
a Do not damage the delloster grid lines.
1. To remove the rear window, f irst remove:
. Trunk lid {see page 20-149)
a Rear seat-back side bolsters (see page 20-11 1)
. Rear shelf (see page 2O-95)
a Rear pillar trim panel {see page 20 95)
2. Disconnect the defroster leads, and remove their
holders.
NOTE: Avoid scratching the rear window with the
cutter blade.
3. Remove the clips, then remove the lower cover.
NOTE: Use a clip remover to remove lhe clips.
REARwlNDow
MOLDING
LOWER COVER
20-68
---
4. Peel off the molding.
NOTE: When molding removal is difficult, cut the
molding with a knife.
MOLOING
REAR WINOOW
Pull down the rear of the headliner (see page
20-101).
CAUTION: Take care not to bend the headliner ex-
cessively.
Apply protective tape to the edge of the body, as
shown.
Using an awl. make a hole through the adhesive from
inside the car. Push the piano wire through the hole
and wrap each end around a piece of wood.
ADHESIVE/ - a,o*o *'*a
HEADLINER
PIANO WIRE
LowERsPAcER/ ;ru/
PRorEcrtvE
LowER FASTENER oore,srvr \3 rlee
o.
S
PROTECTIVE TAPE

7.With a helper on the outside, pullthe piano wire backand torth in a sawing motion, and carelully cutthrough the adhesive around the entire rear window.
CAUTION: Hold tho piano wir€ as closo to the realwindow as possible to prevent damage to the body.
REAR WINDOW
PIANO wlRE
8. Carefully remove the rear window.
Installation
Scrape the old adhesive smooth with a knite, to athickness of about 2 mm (O.08 in) on the bondingsurface around the entire rear window openingflange.
a Do not scrape down to the painted sudace of thebody; damaged paint will interfere with proper
bonding.
a Remove the upper and lower fasteners trom thebody.
a Mask off surrounding surfaces before applying
Dflmer.
2. Clean the body bonding surface with a sponge damp-ened in alcohol.
NOTE: After cleaning, keep oil, grease and water
from getting on the surface.
3. ll the old rear window is to be reinstalled, use a Dut-ty knife to scrape oft all traces of old adhesive. thenclean the rear window surface with alcohol wherenew adhesive is to be aDolied.
NOTE: Make sure the bonding surface is kept freeof water, oil and grease.
CAUTION: Avoid setting the rear window on itsedges; small chips may later develop into cracks.
Clean the shadowed area.
{cont'd)
/s
\--
t\
20-69

Rear Window
lnstallation (cont'd)
4. Apply the double-faced adhesive tape to the inside
o{ the rear window, as shown
Glue the molding around the edge oi the rear win-
dow, as shown.
5OO mm 119.7
MOLDING
lnside
0.16 mm (0.006 inl
500 mm (19.7 in)5OO mm 119.7 in)
MOLDING
ALIGNMENT MARKS
6. Install the upper fasteners and glue the lower
fasteners to the bodY, as shown.
NOTE: The numbers atter the parts names show
quantity of the Part used.
7. Glue the side and lower spacers and tasteners to the
inside face ot the rear window and molding, as
shown.
NOTE: The numbers after the part names show the
quantities of the Parts used.
> : Spac6r, lastonel locations
SIDESPACER,4 ^
lo, \./O
lq
4!9!llEN,r_r\,ry!s
la, Loqrcen.t
(4relycv!|I!"
l$;*
\'*'w
o.f9!T.nl "1"*"
ALIGNMENTMARKS
'7:^ c
rs
--
s-."
20-70
"-

ALIGT{MENT MARKS
S
8. Set the rear window, then center it in the opening.Make alignment marks across the rear window andbody with a gfease pencil at the tout Doints shown.
9. Remove the rear window.
O. With a sponge, apply a light coat of glass primer
around the edge of the rear window as shown, thenlightly wipe it otf with gauze or cheesecloth.
NOTE:
a Do not apply body primer to the rear window, anddo not get body and glass primer sponges mixedup.
a Never touch the primed surfac€s with your hands.lf you do, the adhesive may not bond to the rearwindow prope.ly, causing a leak after the rearwindow is installed.
a Keep water. dust, and abrasive materials awavf,om the D.imed surtace.
72/: Appl,t gltst onmrr sctc.
All around.
10 mm lO.4 inl
/.s
s
20-71
1 1. With a sponge. appty a light coat ot body primer rothe original adhesive remaining around the rear win-dow opening flange. Let the body p.imer d.y tor atleast 10 minutes.
NOTE:
a Do not apply glass primer to the body, and be
careful not to mix up glass and body primer
sponges.
a Never touch the primed surfaces with vour hands.
l//////1,: appv body p'imo' hero.
;o:d:';", i"lT16 mm 10.63 inl
6 mm 10.23 inl
16 mm 10.63 inl
12. Thoroughly mix the adhesive and hardener togetheron a glass or metal plate with a putty knife. Fo owthe instructions that came with the adhesive.
NOTE: Clean the plate with a sponge and alcoholbefore mixing.
13. Before filling a cartridge, cut the end of the nozzle,as shown.
10 mm (0.39 in)
7 mm (0.27 inl
{cont'd)

Rear Wndow
Installation (cont'dl
14. Pack adhesive into the cartridge without air pock-
ets to ensure continuous delivery. Put the cartridge
in a caulking gun, and run a bead of adhesive around
the edge oI the rear window, as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass Primer.
12 mm (O.47 inl
[/ , aoxesrveADHESIVE
^X-"--"-,s-_T--r-
cr-rssI MOLOING
t-l
8 mm (o,31 inl
15.
REAR WINDOW
Use suction cups to hold the rear window over the
opening, align it with the alignment marks made in
step 8, and set it down on the adhesive Lightly push
on the rear window until its edges are fully seated
on the adhesive all the way around.
NOTE: Do not close or open the doors until the
adhesive is drv.
SUCTION ALIGNMENT
20-72
.-
16. Scrape or wipe the excess adhesive off with a put-
ty knife or towel.
NOTE: To remove adhesive from a painted surtace
or the rear window, use a soft shop towel dampened
with alcohol.
17. Install the lower cover.
'18. Let the adhesive dry for at least one hour, then spray
water over the rear window and check Jor leaks'
Mark leaking areas, let the rear window dry, then seal
with sealant.
NOTE: Let the car stand Jo. at least four hours af-
ter rear window installation, lf the car has to be used
within the tirst tour hours, it must be driven slowly'
19. Raise the headliner back up into position, then install:
a Rear pillar t.im Panela Rear shelf
a Rear seat-back side bolstels

Ouarter Glass
Replacement
a W€ar glov€s to romove and installthe quartol glass.a Use seat covers to avoid damaging any surfaces.
NOTE: Replace the quarter glass with new one whenremoving it.
1. To remove the quarter glass, first remove the quarter
trim (see page 20 93).
2. Apply protective tape to the edge of the quarter pil-
lar trim panel and body as shown.
Using an awl. make a hole through the adhesive frominside the car. Push the piano wire throught the hole,and wrap each end around a piece of wood.
OUARTER PILI.ARTRIM PANEL
AOHESIVEPROTECTIVE TAPE
PIAI{O wlREPROTECTIVETAPE
PROTECTIVETAPE
ADHESIVETAPE
ADHESIVEADHESIVE
OUARTER PILLARTRIM PANELPROTECTIVETAPE
OUARTER GLASS
OUARTER GLASS
CLIP
3. Pull the piano wire back and forth in a sawing mo-tion, and carefully cut through the adhesive aroundthe entire quarter glass.
CAUTION: Hold th€ tiano wire as closo to the qurt-er glass as possible to prevent damage to th6 bodyand quarter pillar trim panol.
NOTE: When each corner cut is difficult. use a knifeto cut through the adhesive from inside the car.
4. Carefully remove the quarter glass.
20-73

Ouarter Glass
Replacement (cont'd)
Scrape the old adhesive smooth with a knife. to a
thickness of about 2 mm (O.08 in) on the bonding
surface around the entire quaner glass opening
flange.
NOTE:
a Do not scrape down to the painted surface of the
body: damaged paint will interfere with proper
bonding.
a Mask oft surrounding surfaces before applying
orimer.
Clean the body bonding surface with a sponge damp-
ened in alcohol.
NOTE: Atter cleaning, keep oil, grease and water
from getting on the surtace.
Clean the new quarter glass surface with alcohol
where adhesive is to be aDDlied.
NOTE: Make sure the bonding surface is kept tree
of water, oil and grease.
CAUTION: Avoid setting th€ quartsr glass on its
edgas; small chips may later d€velop into cracks.
b-
CLIP
Clean the shadowed area allthe way around.CLIP
srDE sPAcER I
nrolonc i
\/ i
IfR-.s I-l i
_c$$l
8. Apply the double-faced adhesive tapes to the mold-
ing, as shown,
NOTE:
o Be careJul not to touch the quarter glass where
adhesive will be applied.
a Do not peel the separator off the double-taced
adhesive taPes.
3 mm (0.12 inl
ADHESIVETAPE 8
MOLDING
195 mm 150 mm(?.68 in) 15.9 inl
MOLDING
4.5 mm 1O.18 inl
ADHESIVE
MOLDING
--

9. With a sponge. apply a light coat of glass primer tothe inside face ot the quarter glass, as shown, thenlightly wipe it ott with gauze or cheesecloth.
NOTE:
a Do not apply body primer to the quaner glass, anddo not get body and glass primer sponges mixedup.
a Never touch the primed surlaces with your hands.lf you do, the adhesive may not bond to the quan-
er glass properly, causing a leak after the quarterglass is installed.
a Keep water, dust. and abrasive materials awavfrom the primed surface.
V/// , AooV glass primer h6re-
10 mm lO.4 inl
10 mm lO,4 inl
1O. Install the quarter trim.
1 1. With a sponge. apply a light coat of body primer tothe original adhesive remaining around the quarte.glass opening flange.
Let the body primer dry lor at least 1O minutes.
NOTE:
a Do not apply glass primer to the body, and becareful no1 to mix up glass and body prime.
sponges.
a Never touch the primed surfaces with your hands.
'////7, , aepty body p.imer here.
lO.2 inl5mm
ffi
16 mm{0.63 in}
'16 mm(0.63 inl
6mm10.24 in)
OUARTERTRIM
(cont'd )
OUARTER
5 mrr| 10.2 inl
20-75