1993 CHEVROLET DYNASTY Service Manual

windshield wipers key fob AUX fuel pump tire type heating

Page 2257 of 2438

CHEVROLET DYNASTY 1993 Service Manual FRONT DOOR HINGE INSTALLATION
Reverse the preceding operation. Align door to
achieve 6 mm (0.240 in.) gap to all surrounding pan-
els and flush across gaps.
OUTSIDE FRONT DOOR LATCH RELEASE HANDLE
RE

FRONT DOOR HINGE INSTALLATION
Reverse the preceding operation. Align door to
achieve 6 mm (0.240 in.) gap to all surrounding pan-
els and flush across gaps.
OUTSIDE FRONT DOOR LATCH RELEASE HANDLE
REMOVAL (FIG. 10)
(1) Remove front door trim panel, silencer pad, and
water shield. (2) Raise door glass to full up position.
(3) Disconnect security alarm switch and illumi-
nated entry switch from back of outside front door
latch release handle, if equipped. For additional in-
formation refer to Group 8Q, Vehicle Theft Security
System (4) Disconnect lock rod and latch release rod from
door latch assembly. (5) Remove nuts holding outside door latch handle
to retainer bracket and separate bracket from door. (6) Swing lock rod upward, parallel to back of
latch handle, and separate latch handle from door
panel.
INSTALLATION
Reverse the preceding operation.
FRONT DOOR LATCH
REMOVAL (FIG. 11)
(1) Remove front door trim panel, silencer pad and
water shield. (2) Raise door glass to full up position.
(3) Disconnect all actuator rods from door latch as-
sembly. (4) Remove screws holding door latch assembly to
inner door rear panel and separate latch from door.
INSTALLATION
Reverse the preceding operation.
FRONT DOOR SIDE VIEW MIRROR
REMOVAL (FIG. 12)
(1) Remove front door trim panel.
(2) Remove side view mirror remote adjusting
knob cover, if equipped. (3) Remove screws holding mirror bezel to door
frame and separate bezel from door. Loosen set-screw
holding bezel to mirror adjuster cable, if equipped. (4) Remove silencer seal from door frame behind
mirror bezel. (5) Disconnect power mirror wire connector, if
equipped. (6) Remove access hole cover.
(7) Remove nuts holding mirror to door frame and
separate mirror from door.
INSTALLATION
Reverse the preceding operation.
FRONT DOOR GLASS
REMOVAL (FIG. 13)
(1) Remove door trim panel, silencer pad, and wa-
ter shield. (2) Position door glass half way up in door glass
opening. (3) Insert door glass removal tool C-4867 between
the glass slide and channel retaining lip at approxi-
mately 50 mm (2 in.) down from top rearward corner
of glass. Push handle of tool toward glass to open
channel. Push downward at the front of the glass to
separate the slide from the channel. (4) Insert door glass removal tool C-4867 between
the glass slide and channel retaining lip at approxi-
Fig. 10 Outside Front Door Latch Release HandleÐTypical
Fig. 11 Front Door LatchÐTypical
Ä AP-BODY 23 - 101

Page 2258 of 2438

CHEVROLET DYNASTY 1993 Service Manual mately 50 mm (2 in.) up from bottom rearward cor-
ner of glass through opening in inner door panel.
Push handle of tool toward glass to open channel.
Pull upward at front of glass to separate the sli

Page 2259 of 2438

CHEVROLET DYNASTY 1993 Service Manual FRONT DOOR GLASS CHANNEL AND RUN
WEATHERSTRIP
GLASS CHANNEL AND RUN WEATHERSTRIP
REMOVAL (FIG. 15)
(1) Remove door belt moulding and weatherstrip
assembly. (2) Pull door glass run weatherstrip from

FRONT DOOR GLASS CHANNEL AND RUN
WEATHERSTRIP
GLASS CHANNEL AND RUN WEATHERSTRIP
REMOVAL (FIG. 15)
(1) Remove door belt moulding and weatherstrip
assembly. (2) Pull door glass run weatherstrip from forward
lower channel and upper door frame back to rear up-
per corner of door frame. (3) Separate weatherstrip from top of rear door
frame down to first clip. Using a suitable hook tool,
disengage clip barb from door frame channel. Pull
weatherstrip outward to disengage clip. Repeat this
procedure at each clip down the rear channel. (4) Separate glass channel and run weatherstrip
from door.
GLASS CHANNEL AND RUN WEATHERSTRIP INSTALLATION
(1) Insert glass run weatherstrip into top of glass
opening upper channel. Align molded corners of
weatherstrip to corners of glass opening. (2) Push weatherstrip and glass run channel into
upper rear glass opening channel. Seat the top re-
taining clip by placing a fiber trim stick (C-4755)
over the clip attaching rivet inside the glass run
channel and push or tap firmly inward until clip
seats. Verify the alignment of the weatherstrip in
the top rear corner. Repeat this procedure on each
clip going down the run. (3) Install door belt moulding and weatherstrip as-
sembly.
FRONT DOOR GLASS RUN LOWER CHANNELS
FRONT OR REAR LOWER CHANNEL REMOVAL
(FIG. 16)
(1) Remove door glass channel and run weather-
strip as necessary to gain access to lower channels
and attaching rivets. (2) Drift punch rivet center expansion pins from
each pop-rivet fastener holding channel to door panel
or mirror support frame. (3) Drill pop-rivet fasteners out of door panel or
mirror support frame and separate front or rear
channel from door.
FRONT OR REAR LOWER CHANNEL INSTALLATION
(1) Install lower channel into at design location.
(2) Install pop-rivets using a suitable pop-rivet
gun. (3) Install Glass channel and run weatherstrip.
(4) Install belt moulding and weatherstrip assem-
bly. (5) Install door glass.
(6) Install door water shield silencer pad and trim
panel.
FRONT DOOR WINDOW REGULATOR/MANUAL
MANUAL WINDOW REGULATOR REMOVAL (FIG. 17)
(1) Remove trim panel, silencer pad, and water
shield. (2) Raise glass to 25 mm (1 in.) from full up posi-
tion. Using suitable tape, secure door glass to upper
window frame. (3) Remove bolts holding window regulator to in-
ner door panel. (4) Slide roller from window lift channel. Rotate
regulator to bring lift arm through access hole first.
(5) Remove regulator assembly from door.
Fig. 15 Front Door Glass Channel and Run WeatherstripÐTypical
Fig. 16 Front Door Lower ChannelsÐTypical
Ä AP-BODY 23 - 103

Page 2260 of 2438

CHEVROLET DYNASTY 1993 Service Manual MANUAL WINDOW REGULATOR INSTALLATION
Reverse the preceding operation.
FRONT DOOR WINDOW REGULATOR/POWER
POWER WINDOW REGULATOR REMOVAL(FIG. 18)
(1) Remove trim panel and water shield and con-
nect win

MANUAL WINDOW REGULATOR INSTALLATION
Reverse the preceding operation.
FRONT DOOR WINDOW REGULATOR/POWER
POWER WINDOW REGULATOR REMOVAL(FIG. 18)
(1) Remove trim panel and water shield and con-
nect window switch to wire connector. (2) Raise glass to 25 mm (1 in.) from full up posi-
tion. Using suitable tape, secure door glass to upper
window frame. (3) Disconnect battery negative cable.
(4) Remove bolts holding window regulator to in-
ner door panel. (5) Slide roller from window lift channel. Rotate
regulator to bring lift arm through access hole first.
(6) Remove regulator assembly from door.
POWER WINDOW REGULATOR INSTALLATION
Reverse the preceding operation.
REAR DOOR TRIM PANEL
REMOVAL (FIG. 19)
(1) Move glass to down position.
(2) Disconnect battery negative cable.
(3) Remove inside latch release handle bezel. Pull
outward at forward edge and push bezel rearward. (4) Remove screw cover from window crane. Re-
move screw holding crank to window regulator, if
equipped. (5) Remove screw covers from armrest. Remove
screws holding armrest to door. (6) Disengage frog-leg clips holding trim panel to
door. Separate trim panel from door. (7) Disconnect courtesy lamp wire connector.
INSTALLATION
Reverse the preceding operation.
REAR DOOR SILENCER AND WATER SHIELD
REMOVAL (FIG. 20)
(1) Remove door trim panel.
(2) Pull water shield from adhesive around perim-
eter of door inner panel.
INSTALLATION
Reverse the preceding operation.
REAR DOOR AND HINGE
The rear door hinge is welded to the door and
bolted to the B-pillar. The door half of the hinge piv-
ots on a removable hinge pin. The hinge pin is
driven in from the bottom on the top hinge and from
the top on the bottom hinge. All adjustments to the
hinge are performed on the hinge pillar half of the
hinge. If the welded half of the hinge must be bent to
align door, consult an authorized body repair facility.
Fig. 17 Front Door Manual Window RegulatorÐTypical
Fig. 18 Front Door Power WindowRegulatorÐTypical
Fig. 19 Rear Door Trim Panel
23 - 104 AP-BODY Ä

Page 2261 of 2438

CHEVROLET DYNASTY 1993 Service Manual REAR DOOR REMOVAL (FIG. 21)
(1) Remove B-pillar trim panel and disconnect all
wire connectors leading to door. Push wire harness
through access hole in B-pillar into hinge opening. (2) Support door o

REAR DOOR REMOVAL (FIG. 21)
(1) Remove B-pillar trim panel and disconnect all
wire connectors leading to door. Push wire harness
through access hole in B-pillar into hinge opening. (2) Support door on a suitable lifting device.
(3) Drive bottom hinge pin upward and remove pin
from hinge. (4) Drive top hinge pin downward and remove pin
from hinge. (5) Separate door from vehicle.
REAR DOOR INSTALLATION
Reverse the preceding operation. The door should
not require re-alignment. If door does need align-
ment, refer to Rear Door Hinge Installation para-
graph in this section.
REAR DOOR HINGE REMOVAL (FIG. 21)
(1) To remove upper hinge bolted half, remove
B-pillar trim panel. To remove lower hinge bolted
half it is not necessary to remove B-pillar trim. (2) Support rear door on a suitable lifting device. (3) Drive out hinge pin on the effected hinge.
(4) Remove bolts holding hinge to B-pillar and sep-
arate hinge form vehicle.
REAR DOOR HINGE INSTALLATION
Reverse the preceding operation. Align door to
achieve 6 mm (0.240 in.) gap to all surrounding pan-
els and flush across gaps.
OUTSIDE REAR DOOR LATCH RELEASE HANDLE
REMOVAL (FIG. 22)
(1) Remove door trim panel, silencer pad, and wa-
ter shield. (2) Raise door glass to full up position.
(3) Remove rear door speaker, if equipped.
(4) Disconnect latch release rod from door latch as-
sembly. (5) Remove nuts holding outside door latch handle
to retainer bracket and separate bracket from door. (6) Separate latch handle from door panel.
INSTALLATION
Reverse the preceding operation.
REAR DOOR LATCH
REMOVAL (FIG. 23)
(1) Remove door trim panel, silencer pad and wa-
ter shield. (2) Raise door glass to full up position.
(3) Remove door speaker, if equipped.
(4) Disconnect all actuator rods from door latch as-
sembly. (5) Remove screws holding door latch assembly to
inner door rear panel and separate from door.
INSTALLATION
Reverse the preceding operation.
Fig. 20 Rear Door Silencer and Water ShieldÐTypical
Fig. 21 Rear Door HingesÐTypical
Fig. 22 Outside Rear Door Latch Release HandleÐTypical
Ä AP-BODY 23 - 105

Page 2262 of 2438

CHEVROLET DYNASTY 1993 Service Manual REAR POWER DOOR LOCK ACTUATOR
REMOVAL (FIG. 24)
(1) Remove door trim panel, silencer pad, and wa-
ter shield. (2) Raise door glass to full up position.
(3) Remove door speaker, if equipped.
(4) Disco

Page 2263 of 2438

CHEVROLET DYNASTY 1993 Service Manual (2) Remove door glass.
(3) Remove screws holding belt moulding and
weatherstrip to outer door panel and separate moul-
ding from door.
INSTALLATION
Reverse the preceding operation.
REAR DOOR GLASS RU

(2) Remove door glass.
(3) Remove screws holding belt moulding and
weatherstrip to outer door panel and separate moul-
ding from door.
INSTALLATION
Reverse the preceding operation.
REAR DOOR GLASS RUN WEATHERSTRIP
REMOVAL
(1) Remove door belt moulding and weatherstrip
assembly. (2) Pull door glass run weatherstrip from forward
lower channel and upper door frame. (3) Separate glass run weatherstrip from door.
INSTALLATION
(1) Insert glass run weatherstrip into top of glass
opening upper channel. Align molded corner of
weatherstrip to upper front corner of glass opening. (2) Push weatherstrip into door frame window
opening. (3) Install door belt moulding and weatherstrip as-
sembly.
REAR DOOR STATIONARY GLASS
STATIONARY GLASS REMOVAL
(1) Remove belt moulding and weatherstrip assem-
bly. (2) Remove upper window opening moulding.
(3) Remove bolts and screws holding division chan-
nel and glass module to door assembly and separate
division channel from door frame. (4) Separate stationary glass from division chan-
nel. (5) Remove division channel through opening at
top of door.
STATIONARY GLASS INSTALLATION
Reverse the preceding operation.
REAR DOOR WINDOW REGULATOR/MANUAL
MANUAL WINDOW REGULATOR REMOVAL (FIG. 26)
(1) Remove trim panel, silencer pad, and water
shield. (2) Position door glass 150 mm (6 in.) up into glass
opening. (3) Remove bolts holding window regulator to in-
ner door panel. (4) Slide roller from window lift channel.
(5) Remove bolts holding reinforcement brace to
inner door panel. (6) By hand, pull glass upward to 25 mm (1 in.)
from full up position. Using suitable tape, secure
door glass to upper window frame. (7) Remove regulator assembly from door.
MANUAL WINDOW REGULATOR
INSTALLATION
Reverse the preceding operation.
REAR DOOR WINDOW REGULATOR/POWER
POWER WINDOW REGULATOR REMOVAL
(1) Remove trim panel and water shield.
(2) Position door glass 150 mm (6 in.) up into glass
opening. (3) Remove bolts holding window regulator lift
bracket to door glass. (4) Remove fasteners holding power window regu-
lator to inner door panel. (5) By hand, pull glass upward to 25 mm (1 in.)
from full up position. Using suitable tape, secure
door glass to upper window frame. (6) Remove regulator assembly from door.
POWER WINDOW REGULATOR INSTALLATION
Reverse the preceding operation.
DOOR OPENING WEATHERSTRIPS
FRONT OR REAR DOOR OPENINGWEATHERSTRIP REMOVAL (FIG. 27)
(1) Remove interior trim as necessary to gain ac-
cess to door opening weatherstrip. (2) Pull weatherstrip from pinch flange around
door opening.
FRONT OR REAR DOOR OPENING WEATHERSTRIP INSTALLATION
(1) Locate the middle to the weatherstrip at the
center of the upper pinch flange. Push weatherstrip
onto pinch flange at the top corner near the B-pillar.
Fig. 26 Rear Door Manual Window RegulatorÐTypical
Ä AP-BODY 23 - 107

Page 2264 of 2438

CHEVROLET DYNASTY 1993 Service Manual (2) When the weatherstrip has been installed down
the door opening to the sill pinch flange, mate the
ends of the weatherstrip together and finish install-
ing.
QUARTER GLASS WINDOW
REMOVAL (FIG. 28)

(2) When the weatherstrip has been installed down
the door opening to the sill pinch flange, mate the
ends of the weatherstrip together and finish install-
ing.
QUARTER GLASS WINDOW
REMOVAL (FIG. 28)
(1) Remove quarter trim panel as necessary to
gain access to quarter glass fasteners. (2) Remove quarter window opening moulding.
(3) Remove screw holding quarter glass to retain-
ing bracket. (4) Remove rivets holding quarter glass to B-pillar
witha6mm (0.250 in.) drill.
INSTALLATION
Reverse the preceding operation.
QUARTER GLASS WEATHERSTRIP
REMOVAL (FIG. 29)
(1) Remove quarter trim panel as necessary to
gain access to quarter glass fasteners. (2) Remove screw holding quarter glass to retain-
ing bracket. (3) Hinge quarter glass away from weatherstrip.
(4) Remove quarter glass weatherstrip from pinch
flange.
INSTALLATION
Reverse the preceding operation.
BODY SIDE MOULDING AND APPLIQUE
STICK-ON BODY SIDE MOULDING REMOVAL AND INSTALLATION
(1) Warm the effected stick-on moulding and body
metal to approximately 38ÉC (100ÉF) using a suitable
heat lamp or heat gun. (2) Pull stick-on moulding from painted surface.
(3) Remove adhesive tape residue from painted
surface of vehicle. (4) If moulding is to be reused, Remove tape resi-
due from moulding. Clean back of moulding with Mo-
par, Super Kleen solvent or equivalent. Wipe
moulding dry with lint free cloth. Apply new body
side moulding (two sided adhesive) tape to back of
moulding. (5) Clean body surface with Mopar, Super Kleen
solvent or equivalent. Wipe surface dry with lint free
cloth. (6) Apply a length of masking tape on the body,
parallel to the top edge of the moulding to use as a
guide, if necessary. (7) Remove protective cover from tape on back of
moulding. Apply moulding to body below the mask-
ing tape guide. (8) Remove masking tape guide and heat body and
moulding, see step one. Firmly press moulding to
body surface to assure adhesion.
Fig. 27 Door Opening WeatherstripsÐTypical
Fig. 28 Quarter GlassÐAP-24 Body
Fig. 29 Quarter Glass WeatherstripÐAP-24 Body
23 - 108 AP-BODY Ä

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