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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 545
Fig. 6: Be sure to label the hoses bef ore disconnecting them to avoid confusion
later
FILTER
Not all models use canister s with replaceable filters.
1. Remove the vapor canister.
2. Pull the filter out from the bottom of the canister.
3. Install a new filter and then replace the canister.
CANISTER PURGE SOLENOID 1. Disconnect the negative battery cable.
2. Remove the bolt, cover and solenoid.
3. Disconnect the electrical wirin g and hoses from the solenoid.
4. Remove the solenoid.
To install: 5. Install the solenoid, cover and bolt.
6. Connect the hoses and elec trical wiring solenoid.
7. Connect the negative battery cable.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 546
Fig. 7: A common canister purge solenoid location
TANK PRESSURE CONTROL VALVE 1. Disconnect the hoses fr om the control valve.
2. Remove the mounting hardware.
3. Remove the control valve from the vehicle.
4. Installation is the reverse of the re moval procedure. Refer to the Vehicle
Emission Control Information (VECI) label, located in the engine
compartment (if present) or the diagram s found later in this section, for
proper routing of the vacuum hoses.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 547
EXHAUST GAS RECIRCULATION (EGR) SYSTEM
OPERATION
All models are equipped with
this system, which consists of a metering valve, a
vacuum line to the carburet or or intake manifold, and cast-in exhaust passages
in the intake manifold. The EGR valve is controlled by vacuum, which opens
and closes in response to the vacuum signals to admit exhaust gases into the
air/fuel mixture. The exhaust gases lower peak combustion temperatures,
reducing the formation of NOx. The valve is closed at idle and wide open
throttle, but is open between the two extreme positions.
There are actually four types of EGR systems: Ported, Positive Back-Pressure,
Negative Backpressure and Digital. The pr inciple of all the systems are the
same; the only difference is in the me thod used to control how the EGR valve
opens.
Too much EGR flow at idle, cruise or during cold operation may result in the
engine stalling after cold start, the engine stalling at idle after deceleration,
vehicle surge during cruise and rough idle . If the EGR valve is always open, the
vehicle may not idle. Too little or no EGR flow allows combustion temperatures
to rise, which could result in spar k knock (detonation), engine overheating
and/or emission test failure.
A Thermal Vacuum Switch (TVS) or vacuum control solenoid may sometimes\
be used in combination with the EGR va lve. The TVS will close off vacuum
during cold operation. A va cuum control solenoid uses Pulse Width Modulation
(PWM) to turn the solenoid ON and OFF numerous times a second and varies
the amount of ON time (pulse width) to vary the amount of ported vacuum
supplied the EGR valve.
PORTED VALVE
In the ported system, the amount of ex haust gas admitted into the intake
manifold depends on a ported vacuum signal. A ported vacuum signal is one
taken from the carburetor above the th rottle plates; thus, the vacuum signal
(amount of vacuum) is dependent on how far the throttle plates are opened.
When the throttle is closed (idle or dec eleration) there is no vacuum signal.
Thus, the EGR valve is closed, and no exhaust gas enters the intake mani\
fold.
As the throttle is opened, a vacuum is produced, which opens the EGR valve,
admitting exhaust gas into the intake manifold.
POSITIVE BACKPRE SSURE VALVE
This valve operates the same as the ported, except, it has an internal air bleed
that acts as a vacuum regulator. T he bleed valve controls the amount of
vacuum inside the vacuum chamber duri ng operation. When the valve receives
sufficient exhaust backpressure through the hollow shaft, it closes the bleed; at
this point the EGR valve opens.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 548
This valve will not open, wit
h vacuum applied to it, while the engine is idling or
stopped.
Fig. 1: Positive backpressure EGR valve
NEGATIVE BACKPRESSURE VALVE
This valve is similar to the positive ba ckpressure type, except, the bleed valve
spring is moved from above the diaphragm to below it. The bleed valve is
normally closed.
At certain manifold pressures, the EG R valve will open. When the manifold
vacuum combines with the negative exhaust backpressure, the bleed hole
opens and the EGR valve closes.
This valve will open when vacuum is applied and the engine is not running.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 549
Fig. 2: Negative backpressure EGR valve
DIGITAL EGR VALVE
The digital EGR valve, used on 3.1L (VIN T) engines, is designed to control the
flow of EGR independent of intake mani fold vacuum. The valve controls EGR
flow through 3 solenoid- opened orifices, which increa se in size, to produce 7
possible combinations. When a solenoid is energized, the armature with
attached shaft and swivel pintle, is lifted, opening the orifice.
The digital EGR valve is opened by t he ECM "quad-driver" (QDR), grounding
each solenoid circuit individually. The fl ow of EGR is regulated by the ECM
which uses information from the Coolant Temperature Sensor (CTS), Throttle
Position Sensor (TPS) and the Manifold Absolute Pressure (MAP) sensor to
determine the appropriate rate of flow for a particular engine operating
condition.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 550
Fig. 3: Digital EGR valve used on 3.1L engines
Fig. 4: Thermostatic Vacuum Sw itch (TVS) controlled EGR system
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 551
Fig. 5: Solenoid c ontrolled EGR system
IDENTIFICATION
• Positive backpressure EGR valves will have a "P" stamped on the top
side of the valve bel ow the date built
• Negative backpressure EGR valves will have a "N" stamped on the top
side of the valve bel ow the date built
• Port EGR valves have no identificat ion stamped below the date built
SERVICE 1. Check to see if the EGR valve di aphragm moves freely. Use your finger
to reach up under the valve and pus h on the diaphragm. If it doesn't
move freely, the valve should be repl aced. The use of a mirror will aid the
inspection process.
CAUTION - If the engine is hot, wear a glove to protect your hand.
2. Install a vacuum gauge into the vacuum line between the EGR valve and
the vacuum source. Star t the engine and allow it to reach operating
temperature.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 552
Fig. 6: Some EGR valves may be test ed using a vacuum pump by watching for
diaphragm movement
3. With the car in either P or N, increase the engine speed until at least 5 in.
Hg is showing on the gauge.
4. Remove the vacuum hose from t he EGR valve. The diaphragm should
move downward (valve closed). The engine speed should increase.
5. Install the vacuum hose and watch for the EGR valve to open (diaphragm moving upward). The engine speed should decrease to its
former level, indicating exhaust recirculation.
6. If the diaphragm doesn't move, c heck engine vacuum; it should be at
least 5 in. Hg with the throttle open and engine running.
7. Check to see that the engine is at normal operating temperature.
8. Check for vacuum at the EGR hose. If no vacuum is present, check the
hose for leaks, breaks, kinks, improper connections, etc., and replace as
necessary.
9. If the diaphragm move s, but the engine speed doesn't change, check the
EGR passages in the intake manifold for blockage.
REMOVAL & INSTALLATION
EGR VALVE
EXCEPT 3.1L ENGINE 1. Disconnect the negative battery cable.
2. Remove the air cleaner assembly, if necessary.