1982 CHEVROLET CAMARO Repair Guide

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 737
1. Release the fuel syst
em pressure and disconnec t the negative battery
cable.
2. Drain the fuel tank, then raise and safely support the vehicle.
3. Remove the fuel tank from the vehicle.
4. Clean the area surrounding t he sender assembly to prevent
contamination of the fuel system.
5. Using tool J-24187 or equivalent, re move the sending unit retaining cam.
Remove the fuel sender and O-rings fr om the tank. Discard the O-rings.

Fig. 1: A special tool is usually availa ble to remove or install the fuel pump
locking cam
6. If necessary, separate the fuel pum p from the sending unit assembly.
To install: 7. If removed, install the fuel pump to the sending unit. If the strainer was
removed, it must be re placed with a new one.
8. Inspect and clean the O-ring mating surfaces.
9. Install a new O-ring in the groove around the tank opening. If applicable,
install a new O-ring on t he fuel sender feed tube.
10. Install the fuel sender assembly as follows: a. The fuel pump strainer must be in a horizontal position, and when
installed, must not block the travel of the float arm. Gently fold the
strainer over itself an d slowly position the sending assembly in the
tank so the strainer is not dam aged or trapped by the sump walls.
11. Install the retaining cam us ing tool J-24187 or equivalent.
12. Install the fuel tank assembly.
13. Lower the vehicle.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 738
14. Fill the fuel tank, tighten the f
uel filler cap and connect the negative
battery cable.
15. Turn the ignition switch to t he ON position for 2 seconds, OFF for 10
seconds, then back to the ON posit ion. Check for fuel leaks.

Fig. 2: Fuel pump assembly
TESTING 1. Relieve the fuel system pressure and check that there is an adequate
quantity of fuel in the tank.
2. Connect a fuel pressure gauge to the pressure connector fitting located
on the end of the fuel rail.

Fig. 3: Fuel pressure can be check ed using an inexpensive pressure/vacuum
gauge

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 739
3. Make sure the ignition switch has
been in the OFF position for at least 10
seconds and that all accessories are OFF.
4. Turn the ignition switch ON and the pump will run for about 2 seconds.
Note the system pressure with t he pump running, it should be between
40-47 psi.
The ignition switch may have to be cycled to the ON position more than once to
obtain maximum pressure. It is also norma l for the pressure to drop slightly
when the pump first stops, but it should then hold steady.
5. If the pressure is not as specified, verify that fuel pump operation is
heard in the tank.
6. If fuel pump operation is not heard, inspect the fuel pump relay and
wiring.
7. If fuel pump operation is heard, inspect the filter and lines for restriction.
8. Start the engine and make sure the pr essure decreases about 3-10 psi at
idle.
9. If fuel pressure does not decrease, inspect the fuel pressure regulator
and hose.
10. Disconnect the fuel pressure gauge.
THROTTLE BODY
REMOVAL & INSTALLATION 1. Disconnect the negative (-) battery c able and partially drain the radiator.
2. Remove the air inlet duct and unplug the IAC and TPS electrical connectors.
3. Label and disconnect the vacuum and coolant lines.
4. Disconnect the accelerator, thro ttle valve (transmission control) and
cruise control cables, as applicable.
5. Remove the throttle body attaching bolts, then separate the throttle body from the plenum.
6. Discard the gasket.
To install: 7. Install the throttle body to the plenum using a new gasket. Tighten the \
bolts to specification.
8. Engage the accelerator, throttle valve and cruise control cables, as
necessary. Make sure that the link ages do not hold the throttle open.
9. Connect the vacuum and coolant lines.
10. Install the air inlet duct and plug the IAC and TPS electrical connectors
into their sockets.
11. Connect the negative (-) battery cable and refill the radiator.
12. With the engine OFF, check to s ee that the accelerator pedal is free.
Depress the pedal to the floor and release.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 740

Fig. 1: Throttle body assembly on 2.8L engines

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 741

Fig. 2: Throttle body assembly on 3.1L engines

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 742

Fig. 3: Throttle body assembly on 5.0L and 5.7L TPI engines
ADJUSTMENTS
IAC VALVE POSITION
The ECM will need to relearn the Idle Ai r Control (IAC) valve position anytime
battery power has been interrupted to it. A scan tool must be used on 3.1L
engines to update the ECM with the corre ct IAC valve position and provide a
stable idle speed. The IAC valve position on others can be reset by starting and
running the engine for 5 seconds, then turning the ignition OFF for 10 seconds.
Start the engine again and che ck for proper operation.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 743
MINIMUM IDLE SPEED
The minimum idle speed should onl
y be adjusted under two conditions:
If the throttle body has been replaced.
After every other possible cause for the in correct idle speed has been explored.
There are many possible causes for incorre ct idle speed, most of which require
a high level of diagnostic skill as well as expensive testing equipment. Check
the vehicle for vacuum leaks, incorrect valve or ignition timing, deposit
accumulation in the throttle bore or valve, sticking throttle linkage or bent throttle
valves. If the vehicle will still not idle pr operly after checking these areas, it
should be diagnosed by a professional.
1. Pierce the idle stop screw with an awl. Apply leverage to remove it.
2. Make sure the IAC valve is connect ed. Short the A and B terminals of the
ALDL connector together with a length of wire.
3. Turn the ignition to the ON positi on, but do not start the engine. Wait at
least 30 seconds before proceeding.
4. With the ignition ON, disconnect the IAC valve connector.
5. Separate the set-timing connector. Th is eliminates the possibility of
changes in engine speed due to variations of engine timing.
6. Start the engine and remove t he wire shorting the A and B terminals
together. It may be necessary to hold the throttle open slightly to prevent
the engine from stalling.
7. Allow the engine to reach no rmal operating temperature.
8. Adjust the idle speed to the following: a. 2.8L Engines - 450-550 rp m A/T or 550-650 rpm M/T
b. 3.1L Engines - Refer to the underhood emissions sticker
c. 5.0L and 5.7L TPI engines - 400-450 rpm.
If these figures differ from t hose on the underhood emissions
sticker, always follow the specifications on the emissions sticker.
9. Turn the ignition OFF and connect the IAC valve harness. On models up
to 1989, adjust the Throttle Position Sensor.
THROTTLE POSITION SENSOR (TPS) 1. Install three jumper wires betw een the TPS and the harness connector.
2. Use a digital voltmeter connected to terminals A and B of the TPS.
3. Turn the ignition switch ON , but do not start the engine.
4. Loosen the TPS attaching screws and adj ust the sensor to the following:
a. 2.8L Engines - 0.50-0.60 volts
b. 5.0L and 5.7L TPI Engines - 0.47-0.61 volts
5. Tighten the attaching screws, then check that the reading has not been
disturbed.
6. With the ignition OFF, remove the jumper wires. Reconnect the TPS
harness.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 744
7. Start the engine and che
ck for proper operation.
FUEL INJECTORS
REMOVAL & INSTALLATION
Use care in removing injectors to prev ent damage to the electrical connector
pins and the nozzle. The fuel injector is serviced as a complete assembly only.
Since it is an electrical compon ent, DO NOT immerse it in a cleaner.
2.8L AND 3.1L ENGINES 1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure.
3. Remove the intake plenum and the fuel rail assembly.
4. Rotate the injector retaining clip to the unlocked position and remove the
injector. Discard the O-rings and the injector retaining clip.
Different injectors are calibrated for different flow rates. When ordering new
injectors, be sure to order the identical part number that is inscribed on the old
injector.
To install: 5. Lubricate the new O-ri ng seals with engine oil and install them on the
injector. Assemble a new reta ining clip on the injector.
6. Install the injector into the fuel ra il socket with the electrical connections
facing outward. Rotate the retaini ng clip to the lock position.
7. Install the fuel rail assembly.
8. Install the intake pl enum with new gaskets.
9. Tighten the fuel filler cap and connect the negative battery cable.
10. With the engine OFF and the igniti on ON, check for fuel leaks.

Fig. 1: Sectional view of a fuel injector