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Fig. 8: Turning the hold-down spring lock plate
Fig. 9: Removing the hold-down springs
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Fig. 10: Pulling off the shoes
Fig. 11: Separating the shoes and lower spring
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Fig. 12: Disconnecting the parking br ake cable from the shoe lever
Fig. 13: Drum brake parts
CAUTION - Brake shoes may contain asbest os, which has been determined to
be a cancer causing agent. Never clean the brake surfaces with compressed
air! Avoid inhaling any dust from any brake surface! When cleaning brake
surfaces, use a commercially available brake cleaning fluid.
1. Raise and safely support the vehicle.
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2. Remove the wheel and tire assemblies.
3. Remove the brake drum.
4. Remove the return springs.
5. Remove the hold-down springs and
pins. Remove the lever pivot.
6. Remove the actuator link whil e lifting up on the actuator lever.
7. Remove the actuator lever and lever return spring.
8. Remove the shoe guide, parking brake strut and strut spring.
9. Remove the brake shoes and disc onnect the parking brake lever from the
shoe.
10. Remove the adjusting screw assemb ly and spring. Remove the retaining
ring, pin from the secondary shoe.
To install:
Any part or spring which may appear worn should be replace. The short shoe
(primary) should be installed to the fr ont of the vehicle and the long shoe
(secondary) should be installed to the rear . After complete installation of the
brake shoes a clicking sound should be heard when turning the adjusting screw
or self-adjuster. Do not switch parts fr om the left or right brake assembly, the
adjusters are designated Left and Right.
11. Clean dirt from all parts and wire brush raised pads on backing plate.
Lubricate backing plate pads and adjus ting screw with brake grease.
12. Install the parking brake lever on the secondary shoe with the pin and new
retaining ring.
13. Install the adjusting screw and spring. Lubricate the adjusting screw with
brake (white) grease.
14. Clean and lubricate the contact points of the backing plate. Install the brake
shoe assemblies after installing the parking brake cable on the shoe.
15. Install the parking brake strut and st rut spring by spreading the shoes apart.
16. Install the shoe guide, actuator lever and lever return spring.
17. Install the hold-down pins, lever pivo t and springs. Install the actuator link on
the anchor pin.
18. Install the actuator link into the act uator lever while holding up on the lever.
19. Install the shoe return springs. Inst all the brake drum. Install the wheel and
tire assemblies.
20. Adjust the brake and lower the vehi cle. Check emergency brake for proper
adjustment.
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WHEEL CYLINDERS
REMOVAL & INSTALLATION
Fig. 1: Wheel cylinder removal using 2 awls
Fig. 2: Wheel cylinder remo val using the special tool
Fig. 3: Wheel cylinder installation
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CAUTION
- Brake shoes may contain asbest os, which has been determined to
be a cancer causing agent. Never clean the brake surfaces with compressed
air! Avoid inhaling any dust from any brake surface! When cleaning brake
surfaces, use a commercially available brake cleaning fluid.
1. Raise and support the car. Remove t he wheel. Remove the brake shoes by
following the Brake Shoe R eplacement procedure.
2. Remove dirt from ar ound the wheel cylinder inle t and pilot. Disconnect the
inlet tube.
3. Using 2 awls,
1/8 in. (3mm) in diameter, or J29839, remove the wheel
cylinder retainer. Insert the awls in to the access slots between the wheel
cylinder pilot and retainer. Simultaneous ly, bend both tabs away from each
other. Remove the wheel cylinder.
To install:
4. Place wheel cylinder into position and place a block of wood between it and
the axle flange. Install a new retainer over the end of the wheel cylinder.
Using a 1
1/8 in. 12-point socket with an extensi on, drive the new retainer into
position.
5. Connect the inlet tube and torque 120-280 inch lbs. (13.6-20 Nm). Complete
installation by reversing the remova l procedure. Bleed the brakes.
OVERHAUL
Wheel cylinder overhaul kits may be available, but often at little or no savings
over a reconditioned wheel cylinder. It often makes sense with these
components to substitute a new or re conditioned part instead of attempting an
overhaul.
If no replacement is availabl e, or you would prefer to overhaul your wheel
cylinders, the following procedure may be used. When rebuilding and installing
wheel cylinders, avoid getting any cont aminants into the system. Always use
clean, new, high quality brake fluid. If di rty or improper fluid has been used, it
will be necessary to drain the entire syst em, flush the system with proper brake
fluid, replace all rubber components , then refill and bleed the system.
1. Remove the wheel cylinder from the vehicle and place on a clean
workbench.
2. First remove and discard the old r ubber boots, then withdraw the pistons.
Piston cylinders are equipped with seals and a spring assembly, all located
behind the pistons in the cylinder bore.
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Fig. 4: Remove the outer boots from the wheel cylinder
3. Remove the remaining inner com ponents, seals and spring assembly.
Compressed air may be useful in removing these components. If no
compressed air is available, be VERY careful not to score the wheel cylinder
bore when removing parts from i t. Discard all components for which
replacements were supplied in the rebuild kit.
Fig. 5: Compressed air can be used to remove the pistons and seals
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Fig. 6: Remove the pistons, cup seals and spring from the cylinder
4. Wash the cylinder and metal parts in denatured alcohol or clean brake fluid.
Fig. 7: Use brake fluid and a so ft brush to clean the pistons ...