2009 LAMBORGHINI MURCIÉLAGO Service Repair Manual

2
L824 06 14 03
A
B
Fig.2
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
Do not attempt to separate the electronic and hydraulic parts of the control unit.
During these procedures take measures to keep dirt and debris out of the open ends of disconnected tubes. Tube connections should be plugged for protection.
When reassembling the control unit observe the correct connection sequence of the hoses; refer to the markings stamped on the hydraulic unit.
If it is necessary to replace the ABS system electro-hydraulic unit, to assist tracing the required part use the number (A-Fig.2 ) stamped on the hydraulic unit and on the electronic unit plate ( B-Fig.2).
XX: two characters indicating ABS type
 [[[[[[[[ HLJKWFKDUDFWHUVLQGLFDWLQJWKHVHULDOQXPEHU XXX: three free character spaces
 [[[[[[[[[ QLQHFKDUDFWHUVIRUWKHVHULDOQXPEHU
[[[[[  ¿YHIUHHFKDUDFWHUVSDFHV

1
L824 06 14 05
C
D
A
B
Fig.1
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
ABS control assembly
 :KHQUHDVVHPEOLQJWKHFRQWUROXQLWREVHUYHWKHFRUUHFWFRQQHFWLRQVHTXHQFHRIWKHKRVHVUHIHUWRWKHPDUNLQJVVWDPSHGRQWKHK\GUDXOLFXQLW
ABS control unit details (Fig.1)
A. ABS Control Unit
B. Connector
C. Hoses
D. Mounts
To assemble the support, screw the two pins at the sides of the control unit.
)LWWKHDVVHPEO\ZLWKLWVVXSSRUWRQWKHYHKLFOHDQGVFUHZWKHWKUHH¿[LQJVFUHZVVHFXULQJWKH$%6FRQWUROXQLWWR
the chassis.
Screw the union hoses on the hydraulic unit.
%HIRUHFRQQHFWLQJWKHFRQQHFWRURQWKHFRQWUROXQLWPDNHVXUHWKHEDWWHU\LVRODWRULVWR2))SRVLWLRQWKHQVOLGHWKHVDIHW\IDVWHQHUWRZDUGVWKHULJKW ,QVWDOOWKHEXONKHDGLQVLGHWKHHQJLQHFRPSDUWPHQW (080605).

1
L824 06 15 01
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
3$':($5$1'%5$.(',6.:($57(67
The car has the carbon ceramicEUDNHV.
3$':($57(67
3DGZHDULVFKHFNHGXVLQJDVSHFLDOVHQVRUWKDWVLJQDOVWKHFRQGLWLRQRIWKHSDGV
The technical data regarding the pads can be found in chapter 060000.
 ,IWKHSDGVPXVWEHUHSODFHGDOZD\VFKHFNWKHGLVN¶VPLQLPXPWKLFNQHVV%UDNHGLVNZHDU WHVW
%5$.(',6.:($57(67 3UHOLPLQDU\RSHUDWLRQV • Remove the wheel .
&KHFN WKH PLQLPXP WKLFNQHVV RI WKH GLVN ,I WKH PLQLPXP WKLFNQHVV LV OHVV WKDQ WKH PLQLPXP DOORZHGLWPXVWEHUHSODFHG
  7KHWHFKQLFDOGDWDUHJDUGLQJWKHGLVNVFDQEHIRXQGLQFKDSWHU

2
L824 06 15 01
)LJ
)LJ
A
)LJ
%C'
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
&DUERQ&HUDPLF'LVNV6SHFL¿FDWLRQV
If the holes of the disks are worn ()LJ), the disks must be replaced if:
• the wear exceeds the edge of the hole by more that one millimeter.
• there are more than 20 damaged holes on one disk.
• there are 3 consecutive holes damaged.
• there are residues that block one or more holes (the diameter of the holes must be 5.5 ± 0.5 mm).
If the caliper attachment points are worn ( )LJ), the disks must be replaced if:
• the wear around the hole exceeds the striking surface of the screw’s head by more than one millimeter ( A-
)LJ ).
• more than 5 cracks are visible in the area that supports the calipers or if there is chipping.
• there are more than 3 damaged holes on one disk.
• the screw’s stud bolt is damaged or shows chipping.
If the disk is worn ( )LJ), it must be replaced if:
• the edge of the disk is completely worn down ( %)LJ).
• if there are obvious marks on the face of the disk ( &)LJ).
• if there are cracks between the slotting on the circumference ( ')LJ).
• the depth of the cracks on the circumference of the disk are greater than 2 mm.
• more than 10 cracks are visible on the disk’s circumference.


L824 06 15 01
)LJ )LJ
)LJ
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
There are 6 wear marks on the disk ()LJ) that indicate the its level of use. The disk must be replaced when:
• the disk’s surface has been reduced by more than 60% of the wear mark.
• none of the 6 wear marks are present.
• the wear mark cannot be used (covered by residues, silicone, etc.).
Replace the disk when it shows cracks and fractures on its surface ( )LJ).
Check the bell ( )LJ) and replace the disk when:
• the holes on the bell are not beveled but rather have sharp edges.
• WKHV\PEROVRQWKHHGJHRIWKHEHOODUHLQFRUUHFWVHHH[DPSOHRIDFRUUHFWEHOOLQWKH¿JXUH
If the bell is scratched, remove the scratches by polishing the surface.
Keep all of the parts of the brake disks clean and free of residues.
7KHUHPXVWEHDOHJLEOHVHULDOQXPEHURQWKHGLVNLWVHOILIWKLVQXPEHULVLOOHJLEOHUHSODFHWKHGLVN

4
L824 06 15 01
)LJ
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
Replace the disk when its weight becomes lower than the weight printed on the disk’s housing)LJ
(DFKGLVNKDVDVSHFL¿FZHLJKWZKLFKGLIIHUVIURPWKHRWKHUV

1
L824 06 15 03
Fig.1
A
A
A
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
%5$.(6$1'3$'6',6$66(0%/<
•5HSODFHRQDOORIWKHZKHHOVDQGXVHRULJLQDOFRPSRQHQWVRQO\
• 7KHFDUKDVWKHFDUERQFHUDPLFEUDNHV
5($5%5$.(6 3UHOLPLQDU\RSHUDWLRQV •Remove the wheel (060103).
• Remove the brake caliper (060703)and the parking brake (060203)7KHSDUNLQJEUDNHLV¿WWHGRQO\RQWKH
rear wheels).
5HDUEUDNHGLVNGLVDVVHPEO\1. Loosen the 3 brake disk mounting bolts ( A-Fig.1).
2. Remove the brake disc.
 'RQRWEXPSRUGDPDJHWKHFDUERQFHUDPLFEUDNHGLVNVLQDQ\ZD\ZKHQKDQGOLQJWKHP

2
L824 06 15 03
Fig.2
A
A
A
Fig.3
A
%
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
)5217%5$.(6 3UHOLPLQDU\RSHUDWLRQV •Remove the wheel (060103).
• Remove the brake caliper (060703).
5HDUEUDNHGLVNGLVDVVHPEO\ 1. Loosen the 3 brake disk mounting bolts ( A-Fig.2).
2. Remove the brake disc.
 'RQRWEXPSRUGDPDJHWKHFDUERQFHUDPLFEUDNHGLVNVLQDQ\ZD\ZKHQKDQGOLQJWKHP
3$'6 3UHOLPLQDU\RSHUDWLRQV • Remove the wheel (060103).
• Detach the pad connector (060703).
'LVDVVHPEOLQJ&$5%21&(5$0,&EUDNHSDGVIURPFDOLSHUV 1. Unscrew and remove the pin ( A-Fig.3) from the caliper.
2. Remove the bracket ( %)LJ) from the caliper.
3. Use a pliers to remove the pads from their seat.
 7KHIURQWEUDNHFDOLSHUSDGVKDYHJRWDOHIWDQGULJKWVLGHDUURZ
 7KHUHDUEUDNHFDOLSHUSDGVKDYHJRWQRDUURZ