2009 LAMBORGHINI MURCIÉLAGO Service Repair Manual

2
L824 06 02 05
Fig.3
Fig.4
AC
B
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
3.
With the two calipers assembled in their housings, preload them, or rather move the caliper’s lever one stroke (Fig.3 ) to correctly engage the internal mechanism (automatic backlash device).
This ensures proper positioning of the caliper’s internal linkage and guarantees proportional movement of
the pistons according to the movement of the caliper’s lever, even at the initial stroke. If this does not happen
correctly, the load between the left caliper and the right caliper could be unbalanced, causing the overall system
to perform poorly.
4. Connect the main wire to the wires preassembled on the calipers: • The left wire must be connected to the braking distribution and the right wire (using an adjuster screw) to
the main wire.
•  7KHQVHFXUHWKHZLUHVWRWKHVXVSHQVLRQDUPVXVLQJDFODPSOHDYLQJDOLWWOHÀH[LELOLW\
5. Grease the pins of the caliper pulleys using ADHESIVE GREASE SPRAY.
• Assemble the rear wheel (060105).
%$VVHPEOLQJWKHSDUNLQJEUDNHOHYHU
1. Connect the parking brake lever ( A-Fig.2) to the tie rod ( B-Fig.3) below the lever.
2. To secure the parking brake lever, use the 4 screws ( C-Fig.2) located below the lever.
• Assemble the hand brake cover and boot (086805).

1
L824 06 02 12
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
5XQQLQJLQWKHSDUNLQJEUDNHSDGV Running-in is especially important for the version with a Carbon Ceramic braking system.
6WHS
•Brake several times starting at a speed of 50 km/h, pulling the parking brake until the car stops (position the
gear in neutral).
•Repeat the operation 4-5 times, waiting 4-5 minutes between each operation.
$IWHU FDUU\LQJ RXW WKH VHULHV RI EUDNLQJV FKHFN WKDW WKH SDUNLQJ EUDNH FRQGLWLRQV DUH VWLOO JRRG LIQRWDGMXVWWKHZLUHDJDLQ
6WHS7HVWRQFHPHQWUDPS
•Position the car at the center of the ramp and pull the parking brake lever to the seventh/eighth click: the car
must remain stopped.
,I WKH FDU UHPDLQV VWRSSHG DW D ORZHU QXPEHU RI FOLFNV WKH GLVN PLJKW QRW EH FRPSOHWHO\ UHOHDVHG GXULQJGULYLQJZLWKFRQVHTXHQWGDPDJHWRWKHSDGV&DUERQ&HUDPLFYHUVLRQ
6WHS&KHFNLQJWKHORDG
•Pull the lever in the passenger compartment with a NOVATECH dynamometer between your hand and the lever
(positioned at the middle of the handgrip).
•Check that the maximum force exerted on the lever does not exceed 400 N at the tenth click.
,IWKHPD[LPXPORDGLVUHDFKHGEHIRUHWKHWHQWKFOLFNUHSHDWWKHSUHORDGLQJSURFHGXUHDQG WKHDGMXVWPHQWSURFHGXUH6WDQGDUG&DUERQ&HUDPLFYHUVLRQ
If necessary, ballast the car up to 2,000 kg of the maximum laden mass as required by type-approval regulations.

1
L824 06 07 01
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
&KHFNWKHEUDNHV\VWHPSLSHVFDOLSHUVDQGFRQQHFWLRQV 3UHOLPLQDU\RSHUDWLRQV • Disassemble the tires (060103).
&KHFNUHJXODUO\ •tightening torques (000800) .
•  WKHLQWHJULW\RIWKHEUDNHV\VWHPSLSHVDQGFRQQHFWLRQV
•  WKHFDOLSHUVIRUZHDU,IQHFHVVDU\UHSODFH
•  HQVXUHWKHEUDNHV\VWHPIXQFWLRQVFRUUHFWO\

1
L824 06 07 03
D
CB
A
Fig.1
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
%UDNHFDOLSHUGLVDVVHPEO\ 3UHOLPLQDU\RSHUDWLRQV • Disassemble the wheel (060103).
Caliper disassembly 1. Disconnect the connector for the pads ( A-Fig.1).
2. Disconnect the ABS connector ( B-Fig.1).
3.  'LVFRQQHFWWKHEUDNHÀXLGSLSH C-Fig.1FDUHIXOO\FROOHFWLQJWKHEUDNHÀXLGWKDWOHDNVRXWLQDQRLOSDQ
4. Unscrew the two screws ( D-Fig.1WKDWVHFXUHWKHEUDNHFDOLSHUV
 7KHVHTXHQFHIRUGLVDVVHPEOLQJWKHEUDNHFDOLSHUVLVWKHVDPHIRUERWKWKHIURQWDQGUHDUZKHHOV
 'RQRWEXPSRUGDPDJHWKHFDUERQFHUDPLFEUDNHGLVNVLQDQ\ZD\ZKHQKDQGOLQJWKHP

1
L824 06 07 05
A
BC
D
Fig.1
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
%UDNHFDOLSHUDVVHPEO\ 1. Deposit a drop of medium strength thread sealant on each of the two screws that secure the brake caliper.
2. Secure the brake caliper to the disk using the two screws ( A-Fig.1).
Screw attachment; tightening torque (000800-30b).
3. Connect the brake oil pipe ( B-Fig.1).
4. Connect the ABS connector ( C-Fig.1).
5. Connect the connector for the pads ( D-Fig.1).
• Bleed the brakes (061106).
• Reassemble the wheel (060105).
 7KHVHTXHQFHIRUDVVHPEOLQJWKHEUDNHFDOLSHUVLVWKHVDPHIRUERWKWKHIURQWDQGUHDUZKHHOV
 'RQRWEXPSRUGDPDJHWKHFDUERQFHUDPLFEUDNHGLVNVLQDQ\ZD\ZKHQKDQGOLQJWKHP

1
L824 06 11 01
Fig.1
A
B
MAXMIN
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
&KHFNLQJWKHÀXLGLQWKHEUDNHFLUFXLW 3UHOLPLQDU\RSHUDWLRQV • Open the front bonnet.
• Unscrew the relative screws ( A-Fig.1) to disassemble the safety panel.
&KHFNLQJWKHÀXLG
1.  9LVXDOO\FKHFNWKHUHLVÀXLGLQVLGHWKHEUDNHFLUFXLWÀXLGWDQN B-Fig.1).
 7KHÀXLGOHYHOPXVWDOZD\VEHEHWZHHQWKH0,1DQG0$;PDUNV,IQHFHVVDU\WRSXSWKHÀXLGLQWKH
WDQN

1
L824 06 11 03
Fig.1
B
A
A
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
'LVDVVHPEOLQJWKHYDFXXPWDQN
 7KHFDUIHDWXUHVWZRYDFXXPWDQNVRQHRQWKHULJKWDQGRQHRQWKHOHIW
 /HIWVLGHEUDNHYDFXXPWDQN
 5LJKWVLGHDFFHVVRULHVYDFXXPWDQN
3UHOLPLQDU\RSHUDWLRQV• Disassemble the engine hood support piston (082703).
• Remove the silencer safety grid (025103).
• Disassemble the side carbon bulkhead (081303).
•  'LVDVVHPEOHWKHDLU¿OWHU (081303).
'LVDVVHPEOLQJWKHWDQN
1. Disconnect the pipe connected to the vacuum tank.
2. Unscrew the 2 screws ( A-Fig.1) securing the vacuum tank ( B-Fig.1) to the chassis.
3. Remove the vacuum tank.

1
L824 06 11 05
Fig.1
A
B
B
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
$VVHPEOLQJWKHYDFXXPWDQN
 7KHFDUIHDWXUHVWZRYDFXXPWDQNVRQHRQWKHULJKWDQGRQHRQWKHOHIW
 /HIWVLGHEUDNHYDFXXPWDQN
 5LJKWVLGHDFFHVVRULHVYDFXXPWDQN
1. Secure the vacuum tank ( A-Fig.1) to the vehicle chassis using the 2 screws ( B-Fig.1).
2. Connect the pipe to the vacuum tank.
•  $VVHPEOHWKHDLU¿OWHU (081305).
• Assemble the side carbon bulkhead (081305).
• Assemble the silencer safety grid (025105).
• Assemble the engine hood support piston (082705).