2009 LAMBORGHINI MURCIÉLAGO Service Repair Manual

1
L824 01 09 05
Fig.1
abcdefgh
Fig.2
B
A
Fig.3
CD
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
7KLVVHFWLRQH[SODLQVKRZWRDVVHPEOH
$ 9DOYHV
B) Camshafts
$ $VVHPEOLQJWKHYDOYHV
1.
Lubricate valve stem (a-Fig.1)and valve guide (b-Fig.1)with engine oil.
2. Insert the valve into the guide (c-Fig.1)and the oil seal (d-Fig.1).
3. Install the lower spacer ring (e-Fig.1), the springs IJ)LJand the upper spacer ring (h-Fig.1).
4. Using the special tool (A-Fig.2), press the spacer ring to insert the 2 cotters (B-Fig.2).
5. Position the spacers (C-Fig.3)
above the upper spacer rings.
6. Remove the tappets (D-Fig.3) from their housings.

2
L824 01 09 05
Fig.4
CAB
Fig.5
D(
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
B) Assembling the camshafts
1.
Clean all the camshaft (A-Fig.4)and head (B-Fig.4) lubrication holes thoroughly; apply only engine oil.
2. Position the camshafts on the supports, following the instructions printed on the head.
3. Position the supports following the numbers printed on the caps and on the head.
• &KHFNWKDWWKHLQWDNHDQGH[KDXVWFRPSRQHQWVKDYHEHHQSRVLWLRQHGSURSHUO\
• 3RVLWLRQWKHVXSSRUWVLQWKHFRUUHFWRUGHUIURPQRWRQRZKHQDVVHPEOLQJWKH¿UVWVXSSRUW
PDNH VXUH WKDW WKH RLO VHDOV ')LJ KDYH EHHQ SRVLWLRQHG LQ WKHLU UHVSHFWLYH KRXVLQJV (Fig.5).
4. Tighten the screws (C-Fig.4)of the supports.
Screw attachment; tightening torque (000800-1b).
 :KHQDVVHPEOLQJWKHFDPVKDIWDVWKHVXSSRUWVDUHJUDGXDOO\VHFXUHGWXUQWKHVKDIWVOLJKWO\XVLQJ
DPPZUHQFKDGMXVWLQJLWVSRVLWLRQRQWKHYDOYHVVRWKDWDOORIWKHVFUHZVFDQEHDWWDFKHG
• Assemble the variable valve timing mechanism (011605).
• Assemble the head covers Assemble the head covers (010305).
• Assemble the intake manifold (012905).
• Assemble the engine (010005).

1
L824 01 09 09
Fig.1
A
B
C
D
E
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
9DOYHVRYHUKDXO 3UHOLPLQDU\RSHUDWLRQV •Extract the two camshafts (010903).
•
Remove the tappets and the valve unit from their housings (010903)and place them in the correct order on the
workbench so it is possible to re-establish their original positions when they are reassembled.
2YHUKDXO
1. Check the head valve ( A-Fig.1) and the seat ( B-Fig.1) conditions; if necessary, replace the valve or remake the
seat.
To clean the valves, proceed as follows:
•position the valve on a pillar drill. Before securing the valve to the drill, wrap tin foil around the drill-
valve contact area on the valve.
• Start the pillar drill.
• While the valve is turning, clean with a scouring pad.
• Remove the valve from the drill and wash completely.
7DNHFDUHQRWWRVSRLOWKHYDOYHVWHP .
2. Check the valve guides ( C-Fig.1) and the oil seal ( D-Fig.1) wear; if necessary, replace the valve guide following
WKHWHFKQLFDOVSHFL¿FDWLRQVDOZD\VUHSODFHWKHVHDO
3. Clean the tappet, spring and shim pack ( E-Fig.1) in the following order:
a. Wash.
b. Remove grease.
c. Blow.
• Reassemble the tappets and the valve unit in their housings (010905), placing them in the correct order.
• Assemble the two camshafts (010905).
Lubricate with oil during the assembly procedure.
•Shim the valves (010902).

1
L824 01 15 01
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
2LOSXPSFKHFN
&KHFN WLJKWHQLQJ WRUTXHV  DQG WKH LQWHJULW\ RI WKH FODPSV RQ WKH RLO WDQN DQG WKH LQWDNH
manifold on a regular basis.

1
L824 01 15 03
Fig.1
A
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
A) Oil pump chain 3UHUHTXLVLWHV •
Heads removed (010303).
• Timing system cover removed (019003).
Oil pump chain
1. Unscrew the two bolts with washer ( A-Fig.1) and remove the oil pump chain tightener.
2. Unscrew the bolt that secures the toothed wheel to the oil pump and remove the chain from the engine pinion.
3. Check the chain, oil pump reel and engine pinion conditions; replace the oil pump reel unscrewing the bolt and
locking it.
7KHSUHVHQWVHFWLRQFRQWDLQVWKHIROORZLQJGLVDVVHPEO\VHTXHQFHVA) Oil pump chain%2LOSXPS

2
L824 01 15 03
Fig.2 Fig.3
A
%
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
%2LOSXPS 3UHUHTXLVLWHV •
This operation is possible only if the power train is on the laboratory test wheel (010003).
• Timing system cover removed (019003).
• Oil pump chain removed (019003).
3XPSDQGRLOGUDIWSLSH
1. Remove the oil pan and its gasket from the lower part of the crankcase (011703).
2. Unscrew the oil draft pipe mounting screw ( A-Fig.2) to the lower part of the crankcase.
3. Unscrew the 2 socket head screws and the hexagonal-head screw ( %)LJ) which mount the oil pump to the
lower part of the crankcase.
4. Take the oil pump with the draft pipe out of the lower part of the crankcase.
5. Remove the oil draft pipe from the pump.

1
L824 01 15 05
Fig.1
A
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
7KHSUHVHQWVHFWLRQFRQWDLQVWKHIROORZLQJDVVHPEO\VHTXHQFHV A) Oil pump chain%2LOSXPS Oil pump chain
1.
Assemble the chain on the oil pump crown gear and the engine pinion.
2. Assemble the oil pump (with chain) reel by tightening the relative bolt.
%ROWDWWDFKPHQWWLJKWHQLQJWRUTXHF
3. Insert the oil pump chain tightener and tighten the two bolts with washer ( $)LJ).

2
L824 01 15 05
Fig.2 Fig.3
A
%
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
%2LOSXPS
1.
Install the oil draft pipe on the pump inserting a new gasket
($)LJ ); tighten by hand as necessary.
2. Arrange the assembly in the crankcase and tighten the draft pipe screw on the lower part of the crankcase;
tighten by hand as necessary.
3. Fasten the pump by means of the 3 screws
(%)LJ );
Tightening torque Gwith medium thread stop.
4. Install new O-rings on the pump delivery.