2006 LAND ROVER FRELANDER 2 charging

Publi s hed: 11-May-2011
Fuel Tank and Lines - TD4 2.2L Diesel - Fuel Tank and Lines
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the fuel tank and l ines s ys t ems , refer t o t he rel evant Des cript ion and Operat ion s ecti on in the
works hop manual .
REFER to: Fuel Tank and Lines (310-01B Fuel Tank and Lines - TD4 2.2L Dies el, Des cript ion and Operat ion).
Inspection and Verification CAUTION: Di agnos is by s ubs ti tut ion from a donor vehicle is
NO T acceptabl e. Subs ti tut ion of cont rol modules does
not guarant ee confirmat ion of a faul t, and may als o caus e addit ional fault s i n t he v ehi cl e being t est ed and/or t he donor
vehi cl e.
1. Verify t he cus t omer concern.
1.
2. Vis ually ins pect for obvious s igns of mechani cal or electrical damage.
2.
Visual Inspection Mechanical Electrical
Fuel l eaks Damaged fuel l ines
Damaged push connect fit t ings
Fuel l evel
Fuel contami nati on/grade/quali ty
Damaged fuel t ank fi ller pipe cap
Damaged fuel t ank fi ller pipe Fuses
Loos e or corroded elect rical connect ors
Harnes s es
Fuel Pump Dri ver Module (FPDM)
Central Junct ion Box (CJB)
Fuel pump relay
Engine Control Modul e (ECM)
3.
If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) before
proceeding t o t he next s t ep.
3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Ch art, al ternat ively, check for
Di agnos ti c Trouble Codes (DTCs) and refer t o t he DTC Index.
4.
Symptom Chart Symptom Possible Cause Action
Engine cranks , but
does not fi re Low/contaminated fuel Intake air l eakage
Fuel sys tem leak, blocked/res tricted
El ect ronic engine controls Check for l ow/contami nat ed fuel
Check int egrit y of i nt ake air s yst em
Check fuel s yst em for leaks and
bl ockage/res t ri ct ion. Read DTCs and refer to
relevant DTC Index For electronic engine control t es ts .
REFER t o: Electroni c Engi ne Control s (303-14,
Diagnos is and Tes t ing). Di fficul t t o s tart
Gl owpl ug faul t Low/contaminated fuel
Check engi ne cool ant l evel /anti -
freeze cont ent Bat tery
Intake air s ys tem leak
El ect ronic engine controls
Injector l eak
Fuel sys tem leak, blocked/res tricted Check int egrit y of glowpl ug sys t em
Check for l ow/contami nat ed fuel
Check t he engi ne cool ant l evel and condi ti on.
REFER t o: Specificati ons (303-03B Engine Cool ing
- TD4 2.2L Di es el, Specificat ions ). Ens ure the bat tery is i n a full y charged and
servi ceable condit ion Check int ake air s yst em for leaks
For electronic engine control t es ts .
REFER t o: Electroni c Engi ne Control s (303-14,
Diagnos is and Tes t ing). Carry out i njector leak t est s , ins tal l new inject ors
as neces sary.
REFER t o: Fuel Injector (303-04B Fuel Charging
and Cont rols - TD4 2.2L Di esel , Removal and
Ins tal lati on). Check fuel s yst em for leaks and
bl ockage/res t ri ct ion. Read DTCs and refer to
relevant DTC Index Rough idl e
Intake air s ys tem leak Low/contaminated fuel
Fuel sys tem leak, blocked/res tricted
EGR val ve fault Check int ake air s yst em for leaks
Check for l ow/contami nat ed fuel
Check fuel s yst em for leaks and
bl ockage/res t ri ct ion. Read DTCs and refer to
relevant DTC Index Check EGR s ys tem for fai lure.
REFER t o: Engi ne Emis s ion Cont rol (303-08B
Engine Emis s ion Control - TD4 2.2L Di esel ,
Diagnos is and Tes t ing).

Symptom
Possible Cause Action
Engine
hes it at es /poor
accel erati on Intake air s ys tem leak Res trict ed exhaus t sys tem
Fuel sys tem leak, blocked/res tricted
EGR val ve fault
Turbocharger act uat or fault Check int ake air s yst em for leaks
Check exhaus t s ys t em for blockage/rest ri cti on
Check fuel s yst em for leaks and
bl ockage/res t ri ct ion. Read DTCs and refer to
relevant DTC Index Check EGR s ys tem for fai lure.
REFER t o: Engi ne Emis s ion Cont rol (303-08B
Engine Emis s ion Control - TD4 2.2L Di esel ,
Diagnos is and Tes t ing). Check for t urbocharger act uat or fault . Read DTCs
and refer t o rel evant DTC Index Engine s t ops /st all s
Breat her sys tem
di sconnect ed/res trict ed Intake air s ys tem leak/rest ri cted
El ect ronic engine controls
Fuel sys tem leak, blocked/res tricted
EGR val ve fault Ens ure the engine breat her sys t em i s free from
res tricti on and is correctl y ins tal led Check int ake air s yst em for leaks/res t ri ct ion
For electronic engine control t es ts .
REFER t o: Electroni c Engi ne Control s (303-14B
El ect ronic Engi ne Cont rol s - TD4 2.2L Dies el ,
Diagnos is and Tes t ing). Check fuel s yst em for leaks and
bl ockage/res t ri ct ion. Read DTCs and refer to
relevant DTC Index Check EGR s ys tem for fai lure.
REFER t o: Engi ne Emis s ion Cont rol (303-08B
Engine Emis s ion Control - TD4 2.2L Di esel ,
Diagnos is and Tes t ing). Exces s ive fuel
cons umpt ion Fuel pres sure, fuel pump, fuel l ines
bl ocked/cont aminat ed, l eaki ng Injector l eak
El ect ronic engine controls
EGR val ve fault Check fuel l ines for l eakage, bl ockage/res t ri ct ion.
For fuel pump t es ts , check DTCs and refer to
relevant DTC Index Carry out fuel i njector leak t es ts , ins tal l new
injectors as neces s ary.
REFER t o: Fuel Injector (303-04B Fuel Charging
and Cont rols - TD4 2.2L Di esel , Removal and
Ins tal lati on). For electronic engine control t es ts .
REFER t o: Electroni c Engi ne Control s (303-14,
Diagnos is and Tes t ing). Check EGR s ys tem for fai lure.
REFER t o: Engi ne Emis s ion Cont rol (303-08B
Engine Emis s ion Control - TD4 2.2L Di esel ,
Diagnos is and Tes t ing). DTC Index
• NOTE: If a module or component i s s uspect, and t he vehi cl e remains under t he Manuf acturers warranty, refer to the
W arranty Pol icy and Procedure manual (s ecti on B1.2), or det ermi ne if any pri or appro val programme i s in operat ion, pri or to
t he ins tal lati on of a new modul e/component.
• NOTE: Generic scan t ool s may not read the codes li st ed, or may read only fi ve digi t codes . Mat ch the five di git s from t he
s can tool to the firs t fi ve di git s of the seven digi t code l is ted to ident ify t he fa ul t (t he las t t wo digi ts gi ve ext ra
informat ion read by the manufact urer-approved diagnost ic s ys tem).
• NOTE: W hen performing el ect ri cal volt age or resi s tance tes t s, al ways us e a digit al mult imet er (DMM) accurate to three
deci mal places , and wi th an up-to-date cali brat ion cert ificate. W hen t es ti ng res is t a nce, always take t he res i st ance of t he
DMM leads int o account.
• NOTE: Check and recti fy bas ic faul ts before beginni ng diagnos t ic rout ines i nvol vi n g pinpoint t es t s.
• NOTE: If DTCs are recorded and, aft er performi ng the pi npoi nt tes ts , a fault is no t present , an int ermi tt ent concern may
be t he caus e. Always check for loose connect ions and corroded terminals .
DT C Description Possible Cause Action
P008821 Fuel Rai l/Sys t em Pres s ure -
Too Hi gh Press ure cont rol valve
ci rcuit - s hort t o power Press ure cont rol valve
s t uck cl os ed Check for pres sure cont rol valve DTCs and refer to
rel evant DTC Index
P008822 Fuel Rai l/Sys t em Pres s ure -
Too Hi gh Leaking fuel s ys tem Vol ume cont rol valve
ci rcuit - s hort t o
ground, open circuit Vol ume cont rol valve
s t uck open Check for fuel leaks. Refer t o el ect ri cal circuit di agrams
and check volume control val ve ci rcuit for short to
ground, open circui t. Ins tall a new high pres s ure fuel
pump as requi red
P008824 Fuel Rai l/Sys t em Pres s ure -
Too Hi gh Leaking fuel s ys tem Press ure cont rol valve
s t uck Press ure cont rol valve
ci rcuit - s hort t o
ground, power, open
ci rcuit Check for fuel leaks. Refer t o el ect ri cal circuit di agrams
and check pres s ure control val ve ci rcuit for short to
ground, power, open circui t. Ins tall a new pres s ure
cont rol valve as requi red

Publi s hed: 11-May-2011
Fuel Tank and Lines - TD4 2.2L Diesel - Fuel Tank
Removal and Inst all ati on
Special T ool(s) 310-123
Locki ng Ring, Fuel Tank
General Equipment Powert rai n Jack
Removal
• W ARNINGS: Fuel may s ti ll be pres ent in the fuel t ank aft er draining.
Avoid flames , s parks or li ght ed s ubs t ances .
• CAUTIO NS: Extreme cleanli nes s mus t be exercis ed when handli ng thes e component s.
Make s ure that all openi ngs are s ealed. Us e new bl anking caps .
• NOTE: Some vari ati on in the i ll us t rat ions may occur, but the es s ent ial informat ion i s always correct .
All vehicles
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Drai n t he fuel t ank.
Refer t o: Fuel Tank Drai ni ng (310-00 Fuel Syst em - General
Informat ion, General Procedures).
2. Remove t he coi n t ray.
3.

Publi s hed: 11-May-2011
Fuel Tank and Lines - TD4 2.2L Diesel - Fuel Level Sender
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he fuel pump and s ender unit .
Refer t o: Fuel Pump and Sender Uni t (310-01B Fuel Tank and Li nes -TD4 2.2L Dies el, Removal and Inst all ati on).
3.
Remove t he LH fuel l evel s ender.4.
Installation
To i nst all , revers e t he removal procedure.1.

Publi s hed: 11-May-2011
Fuel Tank and Lines - TD4 2.2L Diesel - Fuel Filter
Removal and Inst all ati on
Removal
• W ARNINGS: W ai t for a mini mum of 1 minute aft er the engine has s t opped before carryi ng out any
repair t o t he fuel inject ion
s ys t em. Avoid flames , s parks or li ght ed s ubs t ances .
Be prepared t o col lect escaping fuel .
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
2. 3.
T orque:
9 Nm 4.

Publi s hed: 11-May-2011
Fuel Tank and Lines - TD4 2.2L Diesel - Fuel Pump and Sender Unit
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he fuel fi lt er.
Refer t o: Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el ,Removal and Ins tall ati on).
2.
3. CAUTION: Extreme cleanli nes s mus t beexercis ed when handl ing t hese components .3.
Installation
To i nst all , revers e t he removal procedure.1.

DT CDescriptionPossible CauseAction
P022082Accel erat or pedal pos i ti ons ens or B ci rcuitAccelerator pedal pos it ion (APP)s ens or B circui t: short ci rcuit t ogroundAccelerator pedal pos it ion (APP)s ens or B circui t: open circui tAccelerator pedal pos it ion (APP)s ens or B circui t: short ci rcuit t opowerControl ler area net work (CAN)circuit : open circuitControl ler area net work (CAN)circuit : s hort circui t to groundControl ler area net work (CAN)circuit : s hort circui t to powerAccelerator pedal pos it ion (APP)s ens or fai lure
Check t he APP s ensor and circui ts . Check theCAN circui ts . Refer t o t he electrical gui des .Carry out a complete vehi cl e read for APPs ens or DTCs. Recti fy as neces sary.
P022200Accel erat or pedal pos i ti ons ens or B ci rcuit l owAccelerator pedal pos it ion (APP)s ens or B circui t: short ci rcuit t ogroundAccelerator pedal pos it ion (APP)s ens or B circui t: open circui tAccelerator pedal pos it ion (APP)s ens or fai lure
Check t he APP s ensor and circui ts . Refer t othe el ect ri cal guides . Carry out a compl etevehi cl e read for APP s ens or DTCs . Rect ify asneces s ary.
P022300Throt t le/Pedal Pos it ionSens or/Swi tch B Circui t HighPW M accelerat or pedal dutycycle above upper li mitCarry out the pi npoi nt t es ts as s oci ated wi ththi s DTC us ing t he manufacturer approveddiagnos t ic s ys temP050429Brake swit ch A/B correlat ion- general s ignal fail ures -s i gnal invali d
Brake s wi tch circui t: s hortcircuit to groundBrake s wi tch circui t: opencircuitBrake s wi tch circui t: hi ghres is t anceBrake pedal swi tch fail ureBrake control modul e faul t
Carry out a complete vehi cl e read for rel at edDTCs. Recti fy as neces sary. Check the brakes wit ch and ci rcuit s . Refer to the el ect ri calguides. Ins tall a new brake s wit ch asneces s ary.REFER to: Speed Cont rol Deacti vat or Swi tch(310-03B Speed Control - TD4 2.2L Di esel ,Removal and Inst all at ion).
P050462Brake Swit ch A/B Correl at ionBrake pedal swi tch s i gnalcompare failureCarry out the pi npoi nt t es ts as s oci ated wi ththi s DTC us ing t he manufacturer approveddiagnos t ic s ys temP050464Brake Swit ch A/B Correl at ionBrake pedal swi tch s i gnals notplaus ibleCarry out the pi npoi nt t es ts as s oci ated wi ththi s DTC us ing t he manufacturer approveddiagnos t ic s ys tem
P050465Brake swit ch A/B correlat ionBrake s wi tch circui t: s hortcircuit to groundBrake s wi tch circui t: opencircuitBrake s wi tch circui t: hi ghres is t anceBrake pedal swi tch fail ureBrake control modul e faul t
Carry out a complete vehi cl e read for rel at edDTCs. Recti fy as neces sary. Check the brakes wit ch and ci rcuit s . Refer to the el ect ri calguides. Ins tall a new brake s wit ch asneces s ary.REFER to: Speed Cont rol Deacti vat or Swi tch(310-03B Speed Control - TD4 2.2L Di esel ,Removal and Inst all at ion).
P057100Brake Swit ch A Circui tBrake s wi tch error - ins pect iblefaul t counter beyond limitRefer t o electrical ci rcuit diagrams and checkboth brake swit ch ci rcuit s for s hort /opencircuit fault s. Check/ins t al l new brake s wit chas required
P080600Cl utch Pos it ion SensorCi rcuit Range/PerformanceError wit h at leas t one clutchpedal s wit chRefer t o electrical ci rcuit diagrams and checkBott om of Travel clutch s wi tch circui t, carryout CAN network int egrit y t est s us ing t hemanufacturer approved diagnost ic sys tem
P083100Cl utch Pedal Swi tch 'A'Ci rcuit LowTop Of Travel cl utch s wit chcircuit - short to ground, opencircuit
Refer t o electrical ci rcuit diagrams and checkTop Of Travel cl utch s wit ch circuit for s hortto ground, open circui t
P083200Cl utch Pedal Swi tch 'A'Ci rcuit Hi ghTop Of Travel cl utch s wit chcircuit - short to powerRefer t o electrical ci rcuit diagrams and checkTop Of Travel cl utch s wit ch circuit for s hortto power
P083300Cl utch Pedal Swi tch 'B'Ci rcuitError wit h 75% swi tchRefer t o electrical ci rcuit diagrams and checkBott om of Travel clutch s wi tch circui t
P193B00Throt t le/Pedal Si gnalAnalogue accelerat or pedal CANs ignal errorCarry out CAN network int egrit y t est s us ingthe manufact urer approved diagnos t ics ys t emP210100Throt t le actuat or controlmot or circuitrange/performance
Throt tl e act uator cont rol mot orcircuit : s hort circui t to groundThrot tl e act uator cont rol mot orcircuit : open circuitThrot tl e act uator cont rol mot orcircuit : s hort circui t to powerThrot tl e act uator cont rol mot orfai lure
Check t he t hrott le motor and circui ts . Referto the el ect ri cal guides . Ins tal l a newthrott le body as necess ary.REFER to: Throt tl e Body (303-04A FuelCharging and Cont rols - I6 3.2L Petrol,Removal and Inst all at ion).

DT CDescriptionPossible CauseAction
P210177Throt t le actuat or controlmot or circuitrange/performance
Throt tl e bodycont aminat ed/s ti ckingThrot tl e act uator cont rol mot orfai lure
Check t he t hrott le body condit ion andoperati on. Cl ean the t hrot tl e body andrecheck. Ins t all a new t hrot tl e body asneces s ary.REFER to: Throt tl e Body (303-04A FuelCharging and Cont rols - I6 3.2L Petrol,Removal and Inst all at ion).
P210300Throt t le actuat or controlmot or circuit hi ghThrot tl e act uator cont rol mot orcircuit : s hort circui t to powerThrot tl e act uator cont rol mot orfai lure
Check t he t hrott le motor and circui ts . Referto the el ect ri cal guides . Ins tal l a newthrott le body as necess ary.REFER to: Throt tl e Body (303-04A FuelCharging and Cont rols - I6 3.2L Petrol,Removal and Inst all at ion).
P211800Throt t le actuat or controlmot or currentrange/performance
Throt tl e act uator cont rol mot orcircuit : s hort circui t to powerThrot tl e act uator cont rol mot orcircuit : s hort circui t to groundThrot tl e act uator cont rol mot orcircuit : s hort circui t to powerThrot tl e act uator cont rol mot orfai lure
Check t he t hrott le motor and circui ts . Referto the el ect ri cal guides . Ins tal l a newthrott le body as necess ary.REFER to: Throt tl e Body (303-04A FuelCharging and Cont rols - I6 3.2L Petrol,Removal and Inst all at ion).
P211900Throt t le actuat or controlt hrot tl e bodyrange/performance
Throt tl e bodycont aminat ed/s ti ckingCheck t he condi ti on and operati on of thethrott le body. Rect ify as neces s ary. Ins t al l anew t hrott le body as neces sary.REFER to: Throt tl e Body (303-04A FuelCharging and Cont rols - I6 3.2L Petrol,Removal and Inst all at ion).
P213562Accel erat or pedal pos i ti ons ens or A/B volt agecorrelat ion
Accelerator pedal pos it ion (APP)s ens or s ignal ci rcuit : opencircuitAccelerator pedal pos it ion (APP)s ens or s ignal ci rcuit : shortcircuit to groundAccelerator pedal pos it ion (APP)s ens or s ignal ci rcuit : shortcircuit to powerAccelerator pedal pos it ion (APP)s ens or faul t
Carry out a complete vehi cl e read for rel at edDTCs. Check the APP sens or and ci rcuit s .Refer t o the el ect ri cal guides . Rect ify asneces s ary.
P213800Throt t le/Pedal Pos it ionSens or/Swi tch D/E Vol tageCorrelat ion
Accelerator Pedal pl aus ibi lit y -plaus ibil it y violat edRefer t o electrical ci rcuit diagrams and checkaccelerat or pedal circui ts for s hort, opencircuit fault s. Check/ins t al l new pedal asrequired
P213827Throt t le/Pedal Pos it ionSens or/Swi tch D/E Vol tageCorrelat ion
Accelerator Pedal pl aus ibi lit y -dynami c plaus ibil it y violat edRefer t o electrical ci rcuit diagrams and checkaccelerat or pedal circui ts for s hort, opencircuit fault s. Check/ins t al l new pedal asrequired
P213828Throt t le/Pedal Pos it ionSens or/Swi tch D/E Vol tageCorrelat ion
Accelerator Pedal pl aus ibi lit y -extended plausi bil it y violat edRefer t o electrical ci rcuit diagrams and checkaccelerat or pedal circui ts for s hort, opencircuit fault s. Check/ins t al l new pedal asrequired