2006 LAND ROVER FRELANDER 2 charging

Rotat e t he s pecial t ool clockwis e t o s ecure t he blower
mot or as s embly.
Speci al Tool (s ): 412-140 2.
Inst all t he recircul at ion bl end door hous ing as s embl y.
3.
Connect t he recircul ati on blend door act uat or el ect ri cal
connector. Connect t he air qualit y s ensor el ect ri cal connector.
Secure t he wiring harnes s .4.
Inst all t he CJB bracket .
T orque: 10 Nm 5.
Secure t he wiring harnes s es to the CJB bracket.
6.
Inst all t he CJB.
7.
Connect t he 5 elect rical connectors to the CJB and s ecure t he front
carpet.
8.
Inst all t he CJB lower acces s cover.
9.
Inst all t he pas s enger s ide footwel l duct .
10.
Inst all t he glove compartment .
Refer t o: Glove Compart ment (501-12 Ins trument Panel and
Consol e, Removal and Ins t al lat ion).
11.
Connect t he blower mot or el ect ri cal connector.
12.
Inst all t he accelerat or pedal as sembl y.
Refer t o: Accelerat or Pedal (310-02 Accelerati on Cont rol , Removal
and Inst all at ion).
13.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
14.

Publi s hed: 11-May-2011
Climate Control - Blower MotorRHD AWD
Removal and Inst all ati on
Special T ool(s)
412-140Remover/Ins t al ler, Bl ower Motor
Removal
All vehicles
1. NOTE: The recircul at ion bl end door mus t be cl os ed i n order for t heremoval of the recirculat ion bl end door housi ng.
Acti vat e reci rculati on.
1.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Vehicles with manual transmission
Remove t he cl utch pedal as s embly.
Refer t o: Clutch Pedal - RHD AW D (308-02 Clut ch Cont rol s, Removaland Inst all at ion).
3.
All vehicles
4.
Remove t he glove compartment .
Refer t o: Glove Compart ment (501-12 Ins trument Panel andConsol e, Removal and Ins t al lat ion).
5.

Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
14.

Publi s hed: 11-May-2011
Climate Control - Recirculation Blend Door Actuator
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he CJB.
Refer t o: Cent ral Junct ion Box (CJB) (418-00 Module Communi cat ions
Net work, Removal and Ins t allat ion).
2. T orque:
10 Nm 3.

Publi s hed: 11-May-2011
Climate Control - Thermostatic Expansion Valve
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Recover t he A/C refrigerant .
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on and Charging (412-00 Cl imat e Control Sys t em - General Informat ion,
General Procedures).
2.
Remove t he plenum chamber panel.
Refer t o: Plenum Chamber (412-01 Cl imat e Control, Removal and
Inst all at ion).
3. 4.
CAUTIONS: Make s ure that all openings are sealed. Us e new
blanking caps. Lubri cat e t he new s eals wi th cl ean refrigerant oi l.
• NOTE: Inst all new O-ring s eals .
T orque: 9 Nm 4.
T orque:
4 Nm 5.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Climate Control - EvaporatorLHD AWD
Removal and Inst all ati on
Removal
• NOTE: The removal of thi s component involves cut t ing an apert ure in t he evaporator hous i ng wall and cutt ing t hrought he high and l ow pres s ure A/C l ines. A s ervice repai r ki t is s uppli ed to cover thi s procedure.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Recover t he A/C refrigerant .
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on andCharging (412-00 Cl imat e Control Sys t em - General Informat ion,General Procedures).
2.
Remove t he plenum chamber panel.
Refer t o: Plenum Chamber (412-01 Cl imat e Control, Removal andInst all at ion).
3.
If ins tal led, remove t he anti -t heft alarm horn wit hi nt egral batt ery.4.
5. CAUTION: Make s ure that all openi ngs ares ealed. Use new blanking caps.
Di sconnect t he A/C pipes from t he TXV.
5.

Refer t o: Plenum Chamber (412-01 Cl imat e Control, Removal andInst all at ion).
Recharge the A/C sys tem.
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on andCharging (412-00 Cl imat e Control Sys t em - General Informat ion,General Procedures).
22.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
23.

Publi s hed: 11-May-2011
Climate Control - EvaporatorRHD AWD
Removal and Inst all ati on
Removal
• NOTE: The removal of thi s component involves cut t ing an apert ure in t he evaporator hous i ng wall and cutt ing t hrought he high and l ow pres s ure A/C l ines. A s ervice repai r ki t is s uppli ed to cover thi s procedure.
All vehicles
Make t he SRS s ys t em s afe.
Refer t o: Standard W orks hop Pract ices (100-00 General Informat ion,Des cript ion and Operat ion).
1.
Recover t he A/C refrigerant .
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on andCharging (412-00 Cl imat e Control Sys t em - General Informat ion,General Procedures).
2.
Remove t he s teeri ng col umn.
Refer t o: Steeri ng Column (211-04 St eering Col umn, Removal andInst all at ion).
3.
Remove t he dri ver l ower ai r bag modul e s upportbracket.4.
Vehicles with manual transmission
Remove t he cl utch pedal as s embly.
Refer t o: Clutch Pedal - RHD AW D (308-02 Clut ch Cont rol s, Removaland Inst all at ion).
5.
Vehicles with automatic transm ission
Remove t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - TD4 2.2L Dies el(501-02 Front End Body Panel s, Removal and Ins tal lati on).
6.
All vehicles
Remove t he accelerat or pedal as sembl y.
Refer t o: Accelerat or Pedal (310-02 Accelerati on Cont rol , Removaland Inst all at ion).
7.
Vehicles with manual transmission