Page 1700 of 3229

Connect t he blower mot or el ect ri cal connector.
10.
11. NOTE: Ins tal l new O-ring seals .
Inst all t he TXV as sembl y.
T orque: 4 Nm 11.
12. NOTE: Ins tal l new O-ring seals .
Connect t he A/C pipes t o the TXV and ti ght en t he M6 nut .
T orque: 9 Nm 12.
Inst all t he RH floor cons ole ext ens ion.
13.
Inst all t he brake pedal as s embly.
T orque: 25 Nm 14.
Inst all t he brake pedal clevis pi n.
15.
Connect t he s toplamp swit ch and speed cont rol deact ivat or s wi tch
electrical connect ors .
16.
Secure t he wiring harnes s t o t he brake pedal bracket.
17.
Inst all t he accelerat or pedal as sembl y.
Refer t o: Accelerat or Pedal (310-02 Accelerati on Cont rol , Removal
and Inst all at ion).
18.
Vehicles with automatic transm ission Inst all t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - TD4 2.2L Dies el (501-02 Front End Body Panel s, Removal and Ins tal lati on).
19.
Vehicles with manual transmission Inst all t he cl utch pedal as s embly.
Refer t o: Clutch Pedal - RHD AW D (308-02 Clut ch Cont rol s, Removal
and Inst all at ion).
20.
All vehicles Inst all t he dri ver l ower ai r bag modul e s upport bracket .
T orque: 7 Nm 21.
Inst all t he s teeri ng col umn.
Refer t o: Steeri ng Column (211-04 St eering Col umn, Removal and
Inst all at ion).
22.
Recharge the A/C sys tem.
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on and Charging (412-00 Cl imat e Control Sys t em - General Informat ion,
23.
Page 1701 of 3229
General Procedures).
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
24.
Page 1703 of 3229
Publi s hed: 11-May-2011
Climate Control - Heater Core
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Drai n t he cool ing s ys tem.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03AEngine Cooli ng - I6 3.2L Petrol, General Procedures).
2.
Remove t he s el ect or lever.
Refer t o: Sel ect or Lever As sembl y (307-05 Aut omat icTrans mi ss ion/Transaxle Ext ernal Cont rol s , Removal andInst all at ion).
3.
4.
Remove t he cowl s ide trim panel .
Refer t o: Cowl Si de Tri m Panel (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
5.
Page 1706 of 3229
Publi s hed: 11-May-2011
Climate Control - CondenserI6 3.2L Petrol
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Recover t he A/C refrigerant .
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on and Charging (412-00 Cl imat e Control Sys t em - General Informat ion,
General Procedures).
3.
Remove t he front bumper.
Refer t o: Front Bumper (501-19 Bumpers , Removal and Ins tall ati on).
4. Remove t he radiat or ai r deflect or.
5. Releas e power st eeri ng cooler and s ecure as ide.
6.
Page 1708 of 3229
T orque:
10 Nm 2. CAUTION: Extreme cleanli nes s mus t be exercis ed when
handl ing t hese components .
• NOTE: Lubri cat e t he O-ring s eals wit h clean refri gerant oil.
Connect t he A/C condenser refrigerant li nes , t ighten the bolt s .
T orque: 10 Nm 2.
Inst all t he PAS cool er and t ight en the bol ts .
T orque: 10 Nm 3.
Inst all t he air defl ect or.
4.
Inst all t he front bumper.
Refer t o: Front Bumper (501-19 Bumpers , Removal and Ins tall ati on).
5.
Recharge the A/C sys tem.
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on and Charging (412-00 Cl imat e Control Sys t em - General Informat ion,
General Procedures).
6.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
7.
Page 1709 of 3229
Publi s hed: 11-May-2011
Climate Control - CondenserTD4 2.2L Diesel
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he charge air cool er.
Refer t o: Charge Air Cooler (303-12B Int ake Air Di st ri but ion andFil tering - TD4 2.2L Dies el, Removal and Ins tall ati on).
3.
Recover t he A/C refrigerant .
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on andCharging (412-00 Cl imat e Control Sys t em - General Informat ion,General Procedures).
4.
5. CAUTION: Make s ure that all openi ngs ares ealed.
• NOTE: Remove and dis card t he O-ri ng s eal s .
Di sconnect t he A/C condenser refri gerant li nes .
5.
Page 1710 of 3229
Remove t he A/C condenser.
6.
Installation Inst all t he A/C condenser, and ti ght en t he bol t.
T orque: 10 Nm 1.
2. CAUTION: Extreme cleanli nes s mus t be exercis ed when
handl ing t hese components .
• NOTE: Lubri cat e t he O-ring s eals wit h clean refri gerant oil.
Connect t he A/C condenser refrigerant li nes , t ighten the bolt s .
T orque: 10 Nm 2.
Inst all t he charge air cool er.
Refer t o: Charge Air Cooler (303-12B Int ake Air Di st ri but ion and
Fil tering - TD4 2.2L Dies el, Removal and Ins tall ati on).
3.
Recharge the A/C sys tem.
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on and Charging (412-00 Cl imat e Control Sys t em - General Informat ion,
General Procedures).
4.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
5.
Page 1712 of 3229

Publi s hed: 11-May-2011
Climate Control - Air Conditioning (A/C) CompressorI6 3.2L Petrol
Removal and Inst all ati on
Removal
CAUTION: Make s ure that the specified amount of refrigerant oi l is added.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Recover t he air condi ti oni ng (A/C) refri gerant .
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on andCharging (412-00 Cl imat e Control Sys t em - General Informat ion,General Procedures).
2.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - I6 3.2L Pet rol (501-05 Int eri or Trim andOrnament ati on, Removal and Ins tal lat ion).
3.
Remove t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,Removal and Ins tall ati on).
4.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -I6 3.2L Pet rol, Removal and Ins t al lat ion).
5.
Remove t he A/C compress or, upper s upport bracket.6.
Remove t he A/C compress or, l ower support bracket.7.Us ing s uit able t ools , rel eas e t he acces s ory drive beltt ens i on.8.9. CAUTIONS:
Make s ure that all openings are sealed. Us e newblanking caps.
Ext reme cl eanli ness must be exerci sed whenhandl ing t hese components .
Di sconnect t he A/C compress or refri gerant lines .
9.