2006 LAND ROVER FRELANDER 2 charging

Publi s hed: 11-May-2011
Clutch Controls - Clutch PedalLHD AWD
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,Removal and Ins tall ati on).
2.
3. CAUTION: Brake flui d wil l damage pai ntfinis hed s urfaces . If s pil led, immedi ately remove t hefluid and cl ean the area wit h wat er.
• NOTE: Pos it ion clot h t o col lect fl uid s pil lage.
3.
4. NOTE: If equiped4.
Remove t he ins trument panel as sembl y.
Refer t o: Ins trument Panel - TD4 2.2L Dies el (501-12 Inst rumentPanel and Cons ole, Removal and Inst all at ion).
5.

Publi s hed: 11-May-2011
Manual Transmission/Transaxle External Controls - Gearshift Linkage
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12B Intake Ai r Dis tribut ion and Fil tering -
TD4 2.2L Dies el, Removal and Inst all ati on).
2.
Remove t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,
Removal and Ins tall ati on).
3. 4.
T orque:
24 Nm 5.

SymptomPossible CauseAction
Di fficul t hot st artInjector l eakEl ect ronic engine controlsEvaporati ve emis s ionspurge val veFuel pumpIgnit ion s yst emInjector l eak
Carry out inject or leak tes t s, i nst all newi nject ors as neces sary.REFER to: Fuel Inject or (303-04A Fuel Chargingand Controls - I6 3.2L Pet rol , Removal andInst all at ion).For elect roni c engi ne cont rol t es t s .REFER to: El ect ronic Engine Cont rols (303-14AElectronic Engine Controls - I6 3.2L Petrol ,Di agnos is and Tes ti ng).For purge valve t est s .REFER to: Evaporati ve Emis s ions (303-13Evaporati ve Emis s ions, Di agnos is and Tes t ing).For fuel s ys t em t est s . Read DTCs and refer t oDTC Index in t his secti onFor ignit ion s ys tem tes t s.REFER to: Engine Ignit ion (303-07A EngineIgni ti on, Di agnos is and Tes t ing).
Di fficul t t o s tart aft er hot s oak(vehi cl e s tanding, engi ne off,aft er engi ne has reachedoperat ing t emperature)
El ect ronic engine controlsEvaporati ve emis s ionspurge val veFuel pumpIgnit ion s yst em
Carry out inject or leak tes t s, i nst all newi nject ors as neces sary.REFER to: Fuel Inject or (303-04A Fuel Chargingand Controls - I6 3.2L Pet rol , Removal andInst all at ion).For elect roni c engi ne cont rol t es t s .REFER to: El ect ronic Engine Cont rols (303-14AElectronic Engine Controls - I6 3.2L Petrol ,Di agnos is and Tes ti ng).For purge valve t est s .REFER to: Evaporati ve Emis s ions (303-13Evaporati ve Emis s ions, Di agnos is and Tes t ing).For fuel s ys t em t est s . Read DTCs and refer t oDTC Index in t his secti onFor ignit ion s ys tem tes t s.REFER to: Engine Ignit ion (303-07A EngineIgni ti on, Di agnos is and Tes t ing).
Engine s t al ls s oon after s tartBreat her sys temdi sconnect ed/res trict edECM relayEl ect ronic engine controlsIgnit ion s yst emAi r intake s ys temrest ri ctedAi r leakageFuel lines
Ens ure t he engi ne breat her s ys tem is free fromres t ri ct ion and is correct ly i nst all edFor ECM rel ay and electroni c engi ne cont rol st est s .REFER to: El ect ronic Engine Cont rols (303-14AElectronic Engine Controls - I6 3.2L Petrol ,Di agnos is and Tes ti ng).For ignit ion s ys tem tes t s.REFER to: Engine Ignit ion (303-07A EngineIgni ti on, Di agnos is and Tes t ing).Check for blockage i n air cl eaner element andair i ntake s yst emCheck for leakage in ai r int ake sys temFor fuel li ne tes t s. GO to Pinpoint Test A.
Engine hes it at es /pooraccel erati onFuel pres sure, fuel pump,fuel l inesInjector l eakAi r leakageEl ect ronic engine controlsIgnit ion s yst emTrans mi ss i on malfunct ionRes trict ed pedal t ravel(carpet, et c)
For fuel pres sure t est s . GO t o Pinpoint Tes t B.For fuel li ne tes t s. GO to Pinpoint Test A. Forfuel pump t es ts , check DTCs and refer to DTCIndex i n t his s ecti onCarry out fuel inject or leak t es t s, i nst all newi nject ors as neces sary.REFER to: Fuel Inject or (303-04A Fuel Chargingand Controls - I6 3.2L Pet rol , Removal andInst all at ion).Check for leakage from ai r intake s ys temFor elect roni c engi ne cont rol t es t s .REFER to: El ect ronic Engine Cont rols (303-14AElectronic Engine Controls - I6 3.2L Petrol ,Di agnos is and Tes ti ng).For ignit ion s ys tem tes t s.REFER to: Engine Ignit ion (303-07A EngineIgni ti on, Di agnos is and Tes t ing).For trans mi s si on s ys t em t es ts .REFER to: Di agnos ti cs (307-01 Aut omati cTrans mi ss ion/Transaxle, Di agnos is andTes ti ng).Ens ure accel erator pedal i s free from res t rict ion
Engine backfiresFuel pump, fuel l inesAi r leakageEl ect ronic engine controlsIgnit ion s yst emSt icking vari abl e cams haftt iming (VCT) hub
For fuel pump t es t s . Read DTCs and refer t oDTC Index in t his secti on. For fuel l ine t est s .GO to Pi npoi nt Tes t A.Check for leakage from ai r intake s ys temFor elect roni c engi ne cont rol t es t s .REFER to: El ect ronic Engine Cont rols (303-14AElectronic Engine Controls - I6 3.2L Petrol ,Di agnos is and Tes ti ng).For ignit ion s ys tem tes t s.REFER to: Engine Ignit ion (303-07A Engine

Publi s hed: 11-May-2011
Fuel Tank and Lines - I6 3.2L Petrol - Fuel Filter Element
Removal and Inst all ati on
Special T ool(s) 310-123
Locki ng Ring, Fuel Tank
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he fuel tank.
Refer t o: Fuel Tank (310-01A Fuel Tank and Li nes - I6 3.2L Petrol,
Removal and Ins tall ati on).
3. Remove t he fuel tank pad.
4. 5. CAUTION: Extreme cleanli nes s mus t be
exercis ed when handl ing t hese components .
Remove t he fuel pump module locki ng ri ng.
Speci al Tool (s ): 310-123 T orque:
200 Nm 5.

Publi s hed: 11-May-2011
Fuel Tank and Lines - I6 3.2L Petrol - Fuel Tank
Removal and Inst all ati on
Special T ool(s)
310-123Locki ng Ring, Fuel Tank
General Equipment
Powert rai n Jack
Removal
• W ARNINGS:
Fuel may s ti ll be pres ent in the fuel t ank aft er draining.
Avoid flames , s parks or li ght ed s ubs t ances .
• CAUTIO NS:
Extreme cleanli nes s mus t be exercis ed when handli ng thes e component s.
Make s ure that all openi ngs are s ealed. Us e new bl anking caps .
• NOTE: Some vari ati on in the i ll us t rat ions may occur, but the es s ent ial informat ion i s always correct .
All vehicles
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Drai n t he fuel t ank.
Refer t o: Fuel Tank Drai ni ng (310-00 Fuel Syst em - GeneralInformat ion, General Procedures).
2.
Remove t he coi n t ray.3.

Publi s hed: 11-May-2011
Fuel Tank and Lines - I6 3.2L Petrol - Fuel Pump and Sender Unit
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he fuel fi lt er.
Refer t o: Fuel Fil ter Element (310-01A Fuel Tank and Lines - I6 3.2LPetrol, Removal and Ins tall ati on).
2.
3. CAUTION: Extreme cleanli nes s mus t beexercis ed when handl ing t hese components .
Remove t he fuel pump module.
3.
Installation
To i nst all , revers e t he removal procedure.1.

Publi s hed: 11-May-2011
Fuel Tank and Lines - I6 3.2L Petrol - Fuel Level Sender
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he fuel pump module.
Refer t o: Fuel Pump and Sender Uni t (310-01A Fuel Tank and Li nes -I6 3.2L Pet rol, Removal and Ins t al lat ion).
3.
Remove t he LH fuel l evel s ender.4.
Installation
To i nst all , revers e t he removal procedure.1.

5-Exhaus t heat s hi eld
6-Fuel line underfloor prot ect ion t ray
7-Fuel ret urn l ine8-Fuel fi lt er as s embly
9-Fuel temperat ure sens or
10-Fuel supply line11-Fuel del ivery modul e
12-Hos e - fuel t ank breather
OVERVIEW
The TD4 dies el fuel s ys t em i ncorporat es a l ow and hi gh-pres sure (HP) ci rcuit t o provide the engine wit h s uffi cient fuel forall operat ing condi ti ons . The l ow-pres s ure (LP) sys tem compri ses :
Molded pl as t ic s addle-t ype fuel t ankFuel deli very module (wi th integral i n-t ank pump)Fuel l evel s ens orsFuel s upply and return li nesFuel fil ter as sembl y.
• NOTE: Fuel i s drawn from t he fuel t ank by the engine mount ed li ft pump. The i n-t ank pump does not deli ver fuel t o t heengi ne, and onl y delivers fuel through the 2 jet pumps t o maint ain fuel in t he fuel deli very pot.
The HP s ys tem features a Bos ch Generati on 3 common rail inject ion s ys tem.For addit ional informat ion, refer t o: Fuel Chargi ng and Cont rol s (303-04B Fuel Charging and Cont rols - TD4 2.2L Di esel ,Des cript ion and Operat ion).
FUEL TANK CONSTRUCTION