Page 1362 of 3229
Publi s hed: 11-May-2011
Transmission/Transaxle Cooling - Transmission Fluid CoolerI6 3.2L Petrol
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Drai n t he t ransmis s ion fluid.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - I6 3.2L Pet rol (307-01Automat ic Transmis si on/Trans axl e, General Procedures ).
3.
Clamp the relevant hos es , to mini mis e t he cool ant los s.4.
5. CAUTION: Be prepared to col lect escapingcool ant.
Di sconnect t he 2 t rans mis s ion flui d cool er coolanthos es .
5.
Page 1364 of 3229
Connect and s ecure t he cool ant hos es.
2.
Inst all t he transmis si on fluid cooler.
T orque: 10 Nm 3.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
4.
Refi ll t he transmis s ion wi th flui d.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - I6 3.2L Pet rol (307-01
Automat ic Transmis si on/Trans axl e, General Procedures ).
5.
Page 1365 of 3229
Publi s hed: 11-May-2011
Transmission/Transaxle Cooling - Transmission Fluid CoolerTD4 2.2L Diesel
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Drai n t he t ransmis s ion fluid.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - TD4 2.2L Dies el (307-01 Automat ic Trans mi s si on/Trans axl e, General Procedures ).
3.
Clamp the relevant hos es , to mini mis e t he cool ant los s.
4. 5. CAUTION: Be prepared to col lect escaping
cool ant.
Di sconnect t he 2 t rans mis s ion flui d cool er coolant
hos es .
5.
Page 1367 of 3229
Connect and s ecure t he cool ant hos es.
2.
Inst all t he transmis si on fluid cooler.
T orque: 10 Nm 3.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
4.
Refi ll t he transmis s ion wi th flui d.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - TD4 2.2L Dies el (307-01 Automat ic Trans mi s si on/Trans axl e, General Procedures ).
5.
Page 1410 of 3229
Publi s hed: 11-May-2011
Clutch - Clutch Disc and Pressure Plate
Removal and Inst all ati on
Special T ool(s) 303-1272
Locki ng Tool , Flywheel 308-667
Al igner, Clut ch
Removal Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he transmis si on as sembl y.
Refer t o: Transmis s ion (308-03 Manual Trans mi s si on/Trans axl e,
Removal).
3. Speci al Tool (s ):
303-1272 4.
Page 1413 of 3229
Remove t he s pecial t ool .
Speci al Tool (s ): 303-1272 4.
Inst all t he transmis si on.
Refer t o: Transmis s ion (308-03 Manual Trans mi s si on/Trans axl e,
Inst all at ion).
5.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
6.
Page 1418 of 3229

Publi s hed: 11-May-2011
Clutch Controls - Clutch Slave Cylinder
Removal and Inst all ati on
Removal
• NOTE: The clut ch sl ave cyli nder and releas e bearing are a combined as s embly and ca nnot be servi ced separat ely.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he transmis si on as sembl y.
Refer t o: Transmis s ion (308-03 Manual Trans mi s si on/Trans axl e,
Removal).
3. 4. CAUTION: If brake fl ui d i s s pi lt on the paint work,
the affect ed area mus t be i mmediat ely was hed down wit h
col d wat er.
T orque: 11 Nm 4.
Installation To i nst all , revers e t he removal procedure.
1.
Bleed t he clut ch sys t em.
Refer t o: Clutch Sys tem Bleeding (308-00 Manual
Trans mi ss ion/Transaxle and Clut ch - General Informati on, General
Procedures ).
2.
Inst all t he transmis si on.
Refer t o: Transmis s ion (308-03 Manual Trans mi s si on/Trans axl e,
Removal).
3.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
4.
Page 1421 of 3229
Publi s hed: 11-May-2011
Clutch Controls - Clutch PedalRHD AWD
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - TD4 2.2L Dies el(501-02 Front End Body Panel s, Removal and Ins tal lati on).
2.
3. CAUTION: Brake flui d wil l damage pai ntfinis hed s urfaces . If s pil led, immedi ately remove t hefluid and cl ean the area wit h wat er.
• NOTE: Pos it ion clot h t o col lect fl uid s pil lage.
3.
4. NOTE: If equiped4.
Remove t he dri ver l ower ai r bag.
Refer t o: Dri ver Lower Air Bag Module (501-20B SupplementalRes traint Sys t em, Removal and Inst all at ion).
5.