2004 DACIA SOLENZA Repair Manual

36
STEERING ASSEMBLY
36 - 12
Power steering pump
SPECIAL TOOLS
MOT 453 Flexible piping pliers
DIR 1083-01 Device for PDA pul ley remounting
PS 1094 Bearing extractor
TIGHTENING MOMENTS (daNm)
Screws for D.A. pump attachme nt 5
Screws for D.A. pump pulley attachment 0.8
Place the vehicle on a two-column elevator.
DISMOUNTIN G
Disconnect the battery.
Drain the oil from DA circuit
Loosen the attachment screws ( S
1) of the
tightening clamp. Dism ount t he a dj ust m ent sc re w ( S
2)
allowin g the tightening clamp lowering.
Dismount the accessories belt.
Dismou nt the three pulley attachment screws
to the hub and extract the pulley.
Disconnect from the power steering pump
the supply piping and the high pressure piping. Dism oun t t he po we r st e e ri n g p um p
attachment screws to the support: -f
our screws in case of the DA/CA pump.
-Three screws in case of the DA pump
without CA
R EMOU NT I NG
Perform the dismounting operations in the
reverse order, observing the following:
- the screws tightening sequence, i.e. :
-1-2- 3-4 - i n c a se of t he DA/ CA
pump; -1-2-3 - i n c ase of t he DA pum p
w ithout CA, a s we l l a s the t ighte ni ng
moments. Mount a new accessories belt.
Adjust the belt tension (see the method
described in chapter 07 – Tensioning, belts,
accessories).
Perform t he fi lling of t he DA unit, then
perform the unit purging ( method described
in chapter 05).
S2
S1
S1
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36
STEERING ASSEMBLY
36 - 13
Power steering pump
REMARK :
The replacement of the PDA hub is to
be performed at working bench, by means
of the Special tools previously described.
PULLEY HUB REPLACEMENT
Catch the pump in the working bench vice.
Attach the arms of the PS 1094 device on
the hub.
Depress the hub.
REMARK :
Inse rt a screw (1) between the pump
sha f t and the pushing rod of the
depressing device.
Place the new hub on the pump shaft and
press it by means of the DIR 1083-01 device.
Gr ease previously the shaft with a thin layer
of UM 185 Li2 M type grease to facilitate
the remounting.
REMARK :
Insert between DIR 1083-01 device and
the hub, one spacer (2) of about 25 mm.
length.
Di r. 1083-01
PS 1094
1 2
A – Hub
B – Power steering pump
Press the hub on the pump shaft, observing
the va lue X = 49.67 ± 0.2 mm.
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36
STEERING ASSEMBLY
36 - 14
Steering column
TIGHTENING MOMENTS (d aNm)
Steering wheel attachment screw 4.4
Steering column attachment screw
on driving post 2.1
Connection screw steering column lower
s haft- steering box gear s haft 2.1
DISMOUNTIN G
Disconnect the battery.
Dismount :
- steering wheel cover, clips attached;
- steering wheel attachme nt screw on the
steering column upper shaft, by means of a Torx
wrench (T50);
- steering wheel ( 1) not before ensuring
that that front wheels are straight line disposed
( steering at center point); -half-cases (2) and ( 3) attached t o the
steering column by means of three screws ( 4).
Disconnect the contacts:
- lights, windscreen wiper;
- anti-theft mechanism.
Loosen the screw (5) and dismount the
control under steeri ng wheel ( 6) from the
steering column upper shaft.
Di smount the side attachment screws ( 7)
of the upper part dashboard, by means of a
Torx wrench (T20), “L” shaped.
Dismount the attachment screws (8) of the
upper part dashboard from the l ower part
dashboard. Detach from clips in points ( 9) the upper
part dashboard.
Detach from clips the 3 attachment points
(10) of t he upper pa rt dashboard from the
windscreen lower cross-beam. Sw ing over the upper part dashboard
towards windscreen. For the vehicles equipped with radio:
-d ismount the radio from its support and
disconnect the connectors.
7
97
8
10
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36
STEERING ASSEMBLY
36 - 15
Steering column
For vehi cle s e quippe d wi th central
locking:
-disconn ect the central locking
connector.
Dismount the anti-starting bushing ( 11).
Dismount the instrument panel attachment
screws. Disconnect the four connectors of the
instrument panel.
Dismount the instrument panel.
Dismoun t the aerating tube from the left side
aerator as well as from the centra l climate
maintenance unit. In the engine compartment:
Dismount the expansion vessel attachemnt
nuts, move in such way the vessel so that you
may access at the connection screw between the steering box gear shaft and the cardan end
of the steering column lower shaft.
Dismou nt the connection screw , marking the
joint position.
In the passenger compartment:
Dismoun t the 2 screws attaching the steerin g
column to the driving post upper part.
Di smount the 4 screws attaching the steering
column to the driving post lower part.
Remove the steeri ng column by pulling
previously the sealing bellows from the cowl
panel.
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36
STEERING ASSEMBLY
36 - 16
Steering column
REMOU NT I NG
1. Manual steering column
Pass the cardan joint of the lower shaft
through the cowl panel whole.
2. Power steering column
Pass the cardan joint of the l ower shaft as
well as the protection bellows through the cowl
panel whole, having previously bound with a
piece of cord, both the cardan joint end and
the bellows eyes.
Cut the piece of cord, position the bellows
on the cowl panel. In both situatio ns, continue with:
In the engine compartment:
Position the cardan joint end of the steering
column lower shaft on the steering box gear
shaft. Fix in th e p o si tion marked when
dismounting, the connection screw between the
s teering column lower shaft and the steering
box gear shaft, without tightening to the required
moment.
In the passengers compartment :
Fix and tighten to the required moment the
six screws attaching the steering column to the
driving post. Return in the engine compart ment for
tight e ni ng t o t he re qui r e d m om e nt , t he
connection screw between the steering column
lower shaft and the steering box gear shaft. For the other parts, remounting is done by
performing the dismounting operations in the
reverse order. Take c are when mounting the i nstrument
panel , t o correct l y connect t he electri cal
connectors.
Characteristics of the steering column
mounting.
The straig ht in line driving position is ensured
by unique positioning of the steering wheel on
the column shaft. Replace the steeri ng wheel attachment
screw after each dismountin g.
Observe the required tightening moment for
the steering wheel attachment screw ( 4.4
daNm).
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36
STEERING ASSEMBLY
36 - 17
Steering connecting rods ........................................................................\
............................... .36 - 1
Manual steering box ........................................................................\
.................................... ... 36 - 3
St eering box pusher ........................................................................\
........................................ 36 - 4
N oise absorbant bushing ........................................................................\
................................ 36 - 5
Bellows ........................................................................\
............................................................ 36 - 6
General ........................................................................\
............................................................ 36 - 7
Power steering box ........................................................................\
..................................... .... 36 - 8
Power steering box pusher ........................................................................\
........................... 36 - 11
Power steering pump ........................................................................\
.................................... 36 - 12
Steering column ........................................................................\
............................................ 36 - 14
36 36 - 1 STEERING ASSEMBLY Steering connecting rods
36 36 - 2 STEERING ASSEMBLY Steering connecting rods
36 36 - 3 STEERING ASSEMBLY Manual steering box
36 36 - 4STEERING ASSEMBLY Steering box pusher
36 36 - 5 STEERING ASSEMBLY Noise absorbant bushing
36 36 - 6 STEERING ASSEMBLY Bellows
36 36 - 7 STEERING ASSEMBLY General
36 36 - 8 STEERING ASSEMBLY Power steering box
36 36 - 10 STEERING ASSEMBLY Power steering box
36 36 - 11 STEERING ASSEMBLY Power steering box pusher
36 36 - 12 STEERING ASSEMBLY Power steering pum p
36 36 - 13 STEERING ASSEMBLY Power steering pum p
36 36 - 14 STEERING ASSEMBLY Steering column
36 36 - 16 STEERING ASSEMBLY Steering column
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THE M ECHANICAL ELEMENTS CONTROLS
37
37 - 1
Brake pump
DISMOUNTING
Disconnect the battery.
Drain the brake fluid reservoir.
Dismount the brake fluid reservoir off the brake pump (avoiding fluid leakage).
Dismou nt :
- the rigid pipe screws from the brake pump and mark their position;
- the two attachment nuts of the brake pump on the servobrake.
TIGHTENING MOMENTS (daNm)
R igid pipe connection 1.5
Brake pump attachment nut on servobrake 1.7
I. C. P. transducer ( pressure drop indicator ) 1
Purging screw 0.6
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THE M ECHANICAL ELEMENTS CONTROLS
37
37 - 2
Brake pump
REMOUNTIN G
Perform the dismountin g operations in reverse order.
Check the length of servobrake the pushing rod , value X=9
-0,2 mm and correct it if necessary.
After assembling the brake pump with the fluid reservoir and filling with brake fluid, no leakage
must occur in the surface of separation between the two elements.
IMPORTANT :
The I.C.P. transducer is mounted after t he braking system purging.
ICP sub-assembly is not reparable
REMARK :
In case of failure of one of the braking system elements, proceed as follows:
- dismount ICP transducer;
- repair the failure;
- purge the braking c ircuit;
- mount the ICP transducer.
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