2004 DACIA SOLENZA Repair Manual

51
51 - 7
MECHA NISMS OF LATERAL OPENINGS
Rear door window regulator
TIGHTENING MOMENTS(daNm)
Crank attachment screws and nuts and nuts 0.7
DISMOUNTING
Dismount :
- front door panel (s ee chapter 72);
- front door deflective panel;
- glass outside wiper;
-s crews attaching glass bottom on the
crank glider and then remove the glass (together
with the glass bottom);
-cr ank attachment nut ( 1) to the upper
part on the door caisson; - attachment n uts (2) and screw (3) of the
crank regulator.
Release the rear door window regulator.
REMOU NT I NG
Perform the dismounting operations in the
reverse order, taking into account the following
recommendations: -crank is to be introduced in the caisson
through the technological opening.
- attach t he c rank i n the regulator a rea
and at upper part;
-introduce the glass (previously mounted
w ith the glass bottom) and attach it by means
of screws, to the glider -check the c rank positioning by lifting
and lowering the glass;
-mount the deflective panel by sticking
to the sealant material continuos layer;
- mount the inside window wiper, door
panel, crank handle, inside opening mechanism.
2
1 3
2 1
3
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MECHA NISMS OF LATERAL OPENINGS
1 . metallic insert locks kit
2. fork
3. cylinder lock
1
23
FRONT DOOR LOCK
DISMOUNTIN G
Dismount :
-cr ank handle by clips-detaching from the crank axle;
- inside opening mechanism;
- closing handle;
- front door panel;
- front door deflective panel.
After performing a.m. operations, dismount the attaching fork ( 2) of the cylinder lock (3) o n
the door.
R EMOU NT I NG
Perform the dismounting operations in the reverse order, taking into consideratio n the followings:
- checking the integrity of the deflective panel and of the continues sealant material l ayer
Ro mtix 1502P on the front door caisson;
- checking the operation of the inside opening mechanism and of the cylinder lock.
For the replacement of the others locks, please see the following chapters:
- anti-theft mechanism – chapter 84;
- filling cap – chapter 19;
- hatchback c ylinder lock – c hapter 52.
Locks
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52 - 1
MECHAN ISMS OF NON LATERAL OPENINGS
Front bonnet lock
3
4
2
1
TIGHTENING MOMENTS(daNm)
Attachment screws of the bonnet lock hock
and lock 0.7
-attachment screws (4) of the bonnet
lock on the ra diator upper cross beam. Release the opening control cable (5) from
the lock.
Remove the obturator ( 6) and release the
cable from the opening handle (8).
DISMOUNTING
Dismount :
- attachment screws (2) of the bonnet
lock (1) to the front bonnet lining; Di
smount the attachment screws (7) of the
handle (8) on the side frame lining.
REMOU NT I NG
Perform the di smounting operations in the
reverse order.
Required tightening moment for attachments
screws of the lock hook and lock is of 0,7 daNm.
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MECHAN ISMS OF NON LATERAL OPENINGS
75
6
8
411
10
9
9 3
1
2
6
10 11
7
5
4
8
Hatchb ack lock
TIGHTENING MOMENTS (daNm)
H atchback l atch a ttachment screw 2.1
G uiding support a ttachment scre w 0.7
H atchback l ock a ttachment scre w 0.6
Changer attachment nut 0.5
DISMOUNTIN G
Dismount :
-hatchback l ock cylinder ( 1) by remov-
ing the fork ( 2) and detaching from clips the
changer rod from its arm; -attachment nut ( 4) of the hatchback
opening c ontrol c hanger ( 3) on the hatchback
lini ng;
- attachment screws (6) of the hatchback lock on the hatchback lining;
-guiding element ( 8) and adjustment
washer (7) of the guiding element;
- attachment screws (10) of the guiding
s upport (9) on the hatchback frame.
-special screw attaching hatchback latch
(11 ) on the hatchback frame.
REMOU NT I NG
Perform the dismounting operations in the
reverse order.
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MECHAN ISMS OF NON LATERAL OPENINGS
Pneumatic balancing device
DISMOUNTIN G
Dismount is performed by successive act-
ing upon the safety locks ( 1) from the pneu-
matic balancing device end ( 2).
REMOU NT I NG
Perform the dismounting operations in the
reverse order.
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GLASSES
Windscreen glass
4
2
3
10 cm
1
DISMOUNTING OF A BROKEN GLASS
If the glass or part of it did not fall, the dis-
mounting and the cleaning of the window gas-
kets by the pieces of the broken glass will be
easier to be made by sticking a sheet of paper
on each surface.
MOUNTING PREPARATION
Position the gasket (2) around the glass ( 1)
the assembl y being placed on a protection plate.
Apply in the gasket channel in the contact area
w ith carriage body a cord of sealing m aterial
Romt ix 1502P 3mm diameter.
P lace i n the gasket channel all around t he
gasket fra me; a c otton c ord ( 4 ) of 3 – 4 mm
diameter, leaving at its free ends (3) about 20
cm of cord, and between the ends, the distance
s hall not be more than 10 cm.
MOUNTING OF THE WINDSCREEN
Mount on the carriage body, the windscreen
– cord - glass gasket assembly, so that the cord
ends are placed towards the inside of carriage
body. From the inside of the vehicle, successively
draw each end of the cord, the drawing direc-
tion being parallel with t he glass surface, t o-
war ds the surface inner part, perpendicularly
on the fra me, be ginning with the lower part,
this operation enabling the gasket edge lifting
and then its lowering on the frame.
At the outside, t he ga sket i s seated by
s lightly and successively pressing it on glass,
so that the tightening is uniform on the whole
windscreen contour and frame. The cord must be always removed through
the upper part of the windscreen.
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GLASSES
Each time a windscreen is mounted, ensure the uniform setting of the whole assembly on the
carriage body by tapping several times with a rubber hammer, on the edge of the glass frame.
REMARK:
Do not tap the glass on corners and on the two vertical sides. Take care that both
spacers are correctly positioned.
After the windscreen mounting check out carefully the uniformity of the whole assembly and
then its waterproofing by splashing with a jet of water.
Windscreen glass
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GLASSES
REPLACEMENT HATCHBACKGLASS
Disconnect: - battery
-supply and m ass connectors of the
hatchback defrosting. Remove the glass together with the gas-
ket, by pushing it from the inside of the ve -
hicle. Clean the gasket and place the glass in its
new gasket.
Hatchbac k g lass
WINDSCREEN AND HATCHBACK
GLASS REPLACEMENT
The replacement of these glasses is per-
formed in case t hey are broken, when they
are not according to the required overall di -
mensions or when they have manufacturing
defects (image distortions, cracks, etc). The mounting of the hatchback glass – gas-
ket assembly , is performed in the same way with
the windscreen mounting.
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