2003 DODGE RAM Service Repair Manual

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Page 2529 of 2895

DODGE RAM 2003 Service Repair Manual COMPANION FLANGE AND EXTENSION HOUSING
(1) Install two bolts 180É apart into the front out-
put shaft companion flange.
(2) Place holder over the bolts and against the
companion flange (Fig. 3).
(3)

Page 2530 of 2895

DODGE RAM 2003 Service Repair Manual (8) Remove rear extension housing (Fig. 6). Tap
extension once or twice with a plastic mallet to break
sealer bead and loosen it.
OIL PUMP AND REAR CASE
(1) Disengage the oil pump pick-up tube (Fig. 7

Page 2531 of 2895

DODGE RAM 2003 Service Repair Manual (4) Remove the rear output shaft bearing inner
snap-ring (Fig. 10) from the output shaft using suit-
able snap-ring pliers.
(5) Remove the rear output shaft bearing inner
snap-ring (Fig. 11) from the

Page 2532 of 2895

DODGE RAM 2003 Service Repair Manual FRONT OUTPUT SHAFT AND DRIVE CHAIN
(1) Remove the oil pick-up tube (Fig. 14) and
screen from the front case half.
(2) Remove the front output shaft drive sprocket
retaining ring (Fig. 15).
(3) Remove

Page 2533 of 2895

DODGE RAM 2003 Service Repair Manual SHIFT FORKS AND MAINSHAFT
(1) Remove the bolts (Fig. 18) that hold the shift
motor assembly to the transfer case.
(2) Remove the shift motor assembly (Fig. 19) from
the transfer case.(3) Remove the se

Page 2534 of 2895

DODGE RAM 2003 Service Repair Manual (6) Using a screw mounted in a slide hammer,
remove the front output shaft seal.
(7) Remove the front output shaft snap-ring (Fig.
22).
(8) Remove front output shaft from bearing in case
(Fig. 23).(9)

Page 2535 of 2895

DODGE RAM 2003 Service Repair Manual (11) Remove range fork and hub as an assembly
(Fig. 26). Note fork position for installation reference.
(12) Remove the shift sector (Fig. 27).MAINSHAFT
(1) Remove the clutch gear (Fig. 28) from the o

Page 2536 of 2895

DODGE RAM 2003 Service Repair Manual (4) Remove the drive sprocket drive hub (Fig. 31)
from the mainshaft.
INPUT AND PLANETARY GEAR
(1) Remove input gear seal with suitable screw
and slide hammer.
(2) Remove input gear retaining ring (Fi

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