2003 DODGE RAM Service Repair Manual

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Page 2489 of 2895

DODGE RAM 2003 Service Repair Manual SPECIAL TOOLS
TRANSFER CASE NV271/NV273
Handle, Universal - C-4171
Remover - L-4454
Installer, Bearing - 6953
Installer, Pump Housing Seal - 7888
Installer, Bearing - 8128
Cup - 8148
Installer - 8151

Page 2490 of 2895

DODGE RAM 2003 Service Repair Manual Installer - 8891
Socket - 9033
Installer, Bearing - 9035
Installer, Seal - 9036
Installer, Seal - 9037
DRTRANSFER CASE - NV271 21 - 651
TRANSFER CASE - NV271 (Continued)

Page 2491 of 2895

DODGE RAM 2003 Service Repair Manual EXTENSION HOUSING SEAL
AND DUST BOOT
REMOVAL
(1) Raise and support vehicle.
(2) Remove rear propeller shaft. (Refer to 3 - DIF-
FERENTIAL & DRIVELINE/PROPELLER SHAFT/
PROPELLER SHAFT - REMOVAL)
(3) Us

Page 2492 of 2895

DODGE RAM 2003 Service Repair Manual FRONT OUTPUT SHAFT SEAL
REMOVAL
(1) Remove the front propeller shaft (Refer to 3 -
DIFFERENTIAL & DRIVELINE/PROPELLER
SHAFT/PROPELLER SHAFT - REMOVAL).
(2) Install two bolts 180É apart into the front

Page 2493 of 2895

DODGE RAM 2003 Service Repair Manual POSITION SENSOR
DESCRIPTION
The transfer case position sensor is an electronic
device whose output can be interpreted to indicate
the transfer cases current operating mode. The sen-
sor consists of a

Page 2494 of 2895

DODGE RAM 2003 Service Repair Manual SHIFT LEVER
REMOVAL
(1) Shift transfer case into 2H.
(2) Raise and support the vehicle.
(3) Loosen adjusting trunnion lock bolt and slide
shift rod out of trunnion. If rod lacks enough travel
to come

Page 2495 of 2895

DODGE RAM 2003 Service Repair Manual INSTALLATION
(1) If the shifter mechanism does not have a
adjustment locating pin installed, align the adjust-
ment channel on the shifter assembly to the locating
hole in the lower shift lever and in

Page 2496 of 2895

DODGE RAM 2003 Service Repair Manual ADJUSTMENTS
ADJUSTMENT - SHIFT LEVER
(1) Move shift lever into 2H position.
(2) Raise vehicle.
(3) Loosen shift rod lock bolt at trunnion.
(4) Check shift rod fit in trunnion. Be sure rod
does not bin

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