2003 DODGE RAM Service Repair Manual

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Page 1889 of 2895

DODGE RAM 2003 Service Repair Manual (7) Install Puller 6444 on puller rods (Fig. 25) and install retaining nuts on puller rods. Tighten puller bolt to draw bearing cup out of retainer. DRIVE GEAR (1) Remove drive gear (Fig. 26). (2) Rem

Page 1890 of 2895

DODGE RAM 2003 Service Repair Manual Fig. 28 FRONT BEARING PULLER 1 - PULLER 2 - RODS 3-JAWS 4 - COLLAR 5 - FLANGE 6 - DRIVE GEAR Fig. 29 DRIVE GEAR THRUST BEARING 1 - MAINSHAFT 2 - DRIVE GEAR THRUST BEARING Fig. 30 FOURTH GEAR CLUTCH GE

Page 1891 of 2895

DODGE RAM 2003 Service Repair Manual (2) Remove countershaft end play shim and rear bearing cup (Fig. 33). (3) Remove reverse idler shaft (Fig. 34). (4) Rotate countershaft outward and push reverse idler gear away from countershaft and t

Page 1892 of 2895

DODGE RAM 2003 Service Repair Manual (8) Remove countershaft rear bearing with Puller Flange 6444-1 and Puller Rods 6444-4 (Fig. 38). NOTE: Shaft cannot be removed from case until rear bearing has been removed. (9) Position first Jaw 644

Page 1893 of 2895

DODGE RAM 2003 Service Repair Manual GEAR CASE (1) Remove countershaft front bearing cap with hammer (Fig. 41). (2) Remove countershaft front bearing cup with Remover 6454 and Handle C-4171 (Fig. 42). (3) Remove roll pin that secures shi

Page 1894 of 2895

DODGE RAM 2003 Service Repair Manual Fig. 44 THIRD GEAR, STOP RING, AND 3-4 HUB 1 - THIRD GEAR 2 - THIRD GEAR STOP RING 3 - 3-4 SYNCHRO HUB Fig. 45 THIRD GEAR BEARING 1 - THIRD GEAR NEEDLE BEARING Fig. 46 SNAP RING AND THIRD GEAR BEARING

Page 1895 of 2895

DODGE RAM 2003 Service Repair Manual (7) Remove thrust washer locating pin (Fig. 48) with needle nose pliers. (8) Remove second gear (Fig. 49).(9) Remove second gear bearing (Fig. 50). (10) Remove second gear clutch cone snap ring from m

Page 1896 of 2895

DODGE RAM 2003 Service Repair Manual (11) Remove second gear clutch cone, synchro clutch ring and synchro stop ring (Fig. 52). (12) Remove 1-2 synchro hub snap ring (Fig. 53). (13) Remove 1-2 synchro sleeve, hub, struts and springs as an
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