2003 DODGE RAM Service Repair Manual

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Page 1945 of 2895

DODGE RAM 2003 Service Repair Manual (5) Install 1-2 synchro assembly onto the second
gear assembly (Fig. 54).
(6) Reverse assembly on the bench.
(7) Lubricate and install second gear bearing into
second gear (Fig. 55).
(8) Place 1-2 syn

Page 1946 of 2895

DODGE RAM 2003 Service Repair Manual (17) Install first gear bearing sleeve the remainder
of the way onto the output shaft using Installer 8228
and a shop press (Fig. 57).
(18) Install first gear and blocker assembly onto
the output shaf

Page 1947 of 2895

DODGE RAM 2003 Service Repair Manual (21) Install rear output shaft bearing onto the out-
put shaft with Installer 8228 and a shop press (Fig.
60).
(22) Install anewsnap-ring to hold the rear out-
put bearing onto the output shaft. Insta

Page 1948 of 2895

DODGE RAM 2003 Service Repair Manual (28) Install Guide 8235 onto the end of the output
shaft (Fig. 63).
(29) Install 5-6 synchro over Guide 8235 and onto
the output shaft.
(30) Press 5-6 synchro (Fig. 64) onto the output
shaft with Inst

Page 1949 of 2895

DODGE RAM 2003 Service Repair Manual COUNTERSHAFT
(1) Place third countershaft gear on the bench
with the synchro clutch ring up.
(2) Install third countershaft gear friction cone
onto third gear (Fig. 66).
(3) Install third countershaft

Page 1950 of 2895

DODGE RAM 2003 Service Repair Manual (11) Install fourth countershaft gear bearing sleeve
onto the output shaft.
(12) Press fourth countershaft bearing sleeve onto
the countershaft with Installer 8228 and a shop
press.
(13) Place fourth

Page 1951 of 2895

DODGE RAM 2003 Service Repair Manual (22) Install countershaft into the fifth countershaft
gear and press countershaft into fifth gear (Fig. 72).
CAUTION: Gear and shaft must be aligned while
pressing or the gear will bind on the shaft.(

Page 1952 of 2895

DODGE RAM 2003 Service Repair Manual (3) Position the input shaft bearing oil guide on
the input shaft (Fig. 74).
(4) Install input shaft bearing oil guide with
Installer MD998805.
(5) Place the output shaft pocket bearing race in
the in

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