1996 TOYOTA RAV4 Service Repair Manual

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
6 RAV4
2AC C
IG 1 AM13
4
19
2 1D 92
2 1K 42
2B
11 A 12 A
6ID12IE1
3IE1
6IE1 12
DOOROFFON
BJ BI IG 3 BK2
4 2
BK22
ID 1H 7
111L 18 1B 20 1L5 1J 5 1B 9 1A 31E 4 1E 8 1E 3 1G 31F6 1K 1
24 7 13 6 6
1D
7
1D 5
1F
1
1F
5IE1
46 10112711 TAILLIGHT
RELAY10A
TAIL15A
CIG & RAD 10A
GAUGE
See Taillight and
Illumination S ystem
<8-1
W-B W-B
R-W R-W R-W R-W W -B W-BW-B R-WW-BR-G R-W
R-W
W-BR- W
W-B
R-Y
R-WB 7
BACK DOOR
OPEN DETECTION
SW
C10 A , C11 B
OPEN DOOR
WARNING LIGHT
[CO M B . M ETE R ]
L-Y L-Y
L-Y
INTEG RATIO N RELAY
D 7
DOOR COURTESY SW
(
Fr ont P assenger' s
Side) D 6
DOOR COURTESY SW
(
Driver' s S ide) G R- LGR
L-Y L-Y
L- Y
B L-R
WW-G
B L-R
18
I1 0
IG N ITION S W
40A
AM1
WW W
W
W
80A M A IN100A ALT F 7
FU SIBLE
LIN K B LO CKBATTER Y 26
Power Source
Interior LightLight Reminder Buzzer
L-R
WL-R
B-Y
L-Y W
B-Y
21A
R- Y
U nder the
center
p illar R HRight kick
panelLeft kick
panel Back door left15A
DOME
OPEN DOOR WARNING LIGHT
[CO M B . M ETE R]
A C10 BLUE
B C11 GRAY
F 8
FUSE BLOCK
1 2
23 15
13 9 8 7 6 5 4 3 2 1101112
10 9 8 7 6 5 4 3 2 11 2
SHORT PIN
P 3
PERSONAL LIGHT
I1 1
IN TE R IO R L IGH T
R- Y
11
R-WR- W
(
*1)
R- W
(
*1)
R- W
(
*1)
D 9
DOOR COURTESY SW
(
Rear RH)
D 8
DOOR COURTESY SW
(R ea r L H)
* 1 : 4- D oor
R- GFrom D oor Look
Control Relay< 10- 3
15
1H
A A
J10
JUNCTION
CONNECTOR
C C
CL-Y
32 1
J 4
JUNCTION
CONNECTOR

K
1
234
7 RAV4
2ACC
IG 1 AM1 4
2
1C 91J 14 1L 8 1B 31G 4 1G 6 2
3AB 75
21 10 8 9
B
B
A
7A 9B
2B2 3
IG2
31
1J 31L7
2 3 G-W G-W B-Y
G-Y
G-W I1 0
IG N ITION S W
B1 F B2 TB TL
OFF
ONH 4
HAZARD
SW F 8
7. 5A TURN
[FUSE BLOCK]15A
HAZ- HO RN
J 4
JUN CTION
CONNECTORJ 4
JUNCTION
CONNECTORC13
TUR N SIG NAL SW
[COMB. SW]
TU RN SIG NAL IN DIC ATO R
LIGHT[COMB. METER]LH RH
C 9 A
R ight kick panel BATTERY
RHLH
TR
6
A
TURN
BHBI EAG-B G-Y
Under the center
p illar R H W
W-B 1D 9
1K 4
2
2
2
W W
WF 7
FUSIBLE
LINK BLOCK
W80A M A IN 100A ALT
5 6
W-B W-B
G-BG-Y
R adiator right U nder the center
pillar LH
W-B W-B
W-B G-B
G-BW-B
G-Y
W-B G-Y
F 3
FRONT TURN SIGNAL
LIGHT LH R 9
REAR TURN SIGNAL LIGHT RH
[REAR COMB. LIGHT RH]
R 8
REAR TURN SIGNAL LIGHT LH
[RE AR C O M B. LIGH T LH ]F 4
FRONT TURN SIGNAL
LIGHT RH
6
5 TURN SINGAL
FLASHERIB 28
10
1C 5
1E6
1B8
1H
1A 5 515 314
G-Y
G-B
W
G- R
G-R G-RW
1
1F 7
1DB
B C10 BLUEA C 9 TU RN SIG NAL LIGH T
[C OM B . M ET ER ]
Turn Signal and Hazard Warning Light Power Source
6
G-W
G-B
40A
AM1
5 5
5 1 2
, C10 B 13 9 8 7 6 5 4 3 2 1101112
13 9 8 7 6 5 4 3 2 1101112BROWN
AB
AA AAJ10 A , J11 B
JUNCTION
CO N NEC TO R
A AA
J 1
JU NC TION
CONNECTORAAAAAA
BBBCCCB J11 GRAYA J10 GRAY JU NC TIO N CO N NEC TO R
W-B

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
8 RAV4
OFF
TAIL
H EADTEDH
17 152 1
3 5
1G 3 1K 1
2 2
6
100A ALT
1F 6
F 8
10A TAIL
[FUSE BLOCK]
1E 31I2
2 1
2 1
2 1
1 2 1J 11L12
1 2
1 2
ID Le ft k ick
panelBJ B ack door
le ftBIU nder the
center
pillar RH5 1
5 1
BH U nder the
center
pillar LH2 36 2
3 22 3
1 4
IDLeft kick
panel 1I 9
1H 7
F 2
FRONT SIDE M ARKER LIGHT RHF 1
FRONT SIDE MARKER LIGHT LHF 4
FRONT PARKING LIGHT RHL 1
LICENSE PLATE LIGHT R11
REAR SIDE MARKER LIGHT RHR10
REAR SIDE MARKER LIGHT LH
R 9
TA I LL IG H T R H
[RE A R C O M B . LIGH T R H]R 8
TA ILLIGH T LH
[R EA R CO MB . LIGH T L H ]C 7
CLOCK R 5
REAR W INDO W DEFOG G ER SWH 4
HAZARD SW C 4
CENTER DIFF. LO CK CO NTRO L SW E 3
ELECTRONICALLY CONTROLLED
TRANSMISSION PATTERN SELECT SW
C13
LIGHT CONTROL
SW[COM B. SW ]10 B
5A 4 3
1 2
1 3
3 1
10 B
1A
BA BA BA BA BA BABB BB BB BB BBA A A A A AAAAAAA
AB AB AB AB AB AB
IE In strumen t
panel brace
LH
G G
W-G
WLG
W G G G G
G G
G G G
G GG
G
G
G
G
W-B W-B W-B W-B W-G
W-B
TAILLIGH T
RELAY
(
A/T)
(
M/T)
W-B
W-B W-B W-B W-B W-BW-B W-B
W-B W-B W-B W-B
GGG
AB
AAAAB
J10
JUNCTION CONNECTOR
J 1
JUNCTION
CO N NEC TO R F 7
FUSIBLE
LINK BLOCK
BATTER Y
G G G GG
G
G
G
GW-BW-B W-B W-B G
B 5
BLOWER SW C 6
CIGARETTE LIGHTER ILLUMINATIONA13
A/C CONTROL SW O 4
A/T INDICATOR LIGHT[O/D MAIN SW]
C 9 A , C11 B
COMBINATION METER R 3 A , R 4 B
RADIO AND PLAYER J 8 A , J 9 B
JUNCTIO N CO NNECTO RJ 8 A , J 9 B
JU NC TIO N C ON NEC TO R
W-BW-B W-B
W-B W-GW-B W-B W-B
W-B321
ILL-
R 7
RHEOSTAT
13 9 8 7 6 5 4 3 2 1101112 109 8 7 6 5 4 3 2 1 A C 9 BROW N BC11 GRAY CO M B INA T IO N ME TE R 12 34
567891012
3456
B R 4A R 3 RADIO AND PLAYER
(
A/T) (
A/T)
AAAAAA
BBBBBBA J 8 BLU E
J 9 B BLU E JUNCTION CONNECTOR
Power
SourceTaillight and Illumination
2 1G
2 1
To Engine Control
Module< 2-2 B D 4
DIODE
(
Engine Idle-Up)
G
ET
G1 2F 3
FRONT PARKING LIGHT LH
EA Radiator
lig ht
W-B

K
1
234
9 RAV4
AC C
IG 1 AM1 4
1F 81F 11B 8
1F 2
1I 11
2IG118 15
2C 2B
8B 5A
R-B
R-L R-L R-L R-B WG-W G-W
2 BK2 1ID1
R- B
R- B R- B R- BW-B
12
BATTERY
R 8
B ACK-UP LIGHT LH
[REAR COMB. LIGHT LH] H 5
HIGH M OUNTED
STOP LIGHT
2 1
G- W
W-B W-B
1BK1
G-W G-W
I1 0
IGN ITIO N S W
F 8
10A GAUGE
[FUSE BLOCK]
S 5
STOP LIGHT
SW BACK-UP LIGHT SW(
M/T)
BACK-UP LIGHT SW
(M/T)
R 9
BACK-UP LIGHT RH
[REAR COMB. LIGHT RH]
(
4WD A/T)
(
M/T)
(
2WD A/T)
(
4WD A/T)F 8
10A STOP
[FU SE BLO CK]
G-W
R 8
STOP LIGHT LH
[REAR COMB. LIGHT LH]
B B 1 GRAY
B 1 C
R 9
STOP LIG HT R H
[REAR COMB. LIGHT RH]
1I 14
To E ngine C ontrol
Module< 2-2 < 4-4G-W
BI BHBJ 43
55
100A ALT
2
4 4
5 3
F 7
FU SIBLE
LIN K B LO C K W
21D 7
21K 4 40A
AM 1WW W
W
W
681E
11KB
91DR-L
2
13IB1
W-B
W-B W-B
W-BW-B
G-W G-W
7IG114 1L 13 1I
R- W
D
D
W
U nder the center
pillar LHUnder the center
pillar RHB ack door left
Power
SourceBack-Up LightStop Light
BACK-UP LIGHT SW
[PARK/NEUTRAL
POSITION SW](A/T)
B-YG-W
To ABS ECU
< 17-4
1C 8
G-W
2
1 J 5
JUNCTION
CO N NEC TO RR-W
3
5 CA
BBJ10 A , J11 B
JUNCTION
CONNECTOR
6A
1C(
2WD A/T)
(
M/T) P 1 A , B
BAC K- U P LIGH T SW
[PARK/N EU TR AL PO SITION SW ](
A/T)
123
4
5
6789
1
756234
8910 A (
2WD)
P 1
B (
4WD)
P 1 GRAY
To Shift Lock ECU
<15-2
DG-WG-WG-W
(
A/T)(
A/T)(
M/T)
(
A/T) AAAAAA
BBBCCCB J11A J10
GRAY JUNCTION CONNECTOR
GRAY

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
10 RAV4
2 1D 9
2 1K 4100A ALT2
1
IG 16 II1 31 L1 UL2
10 131
16 4 3EACT+ACT-
4 IC 1 1 4 IC1 4 II1 14 II1
2BM1 1BM1 7ID2 8ID2
54 54 21
MMM
4C 14C 9
W-B W-B W-B
L-WL- Y
L- W L- Y
W L-WL- Y W-R
IG
D 5
DOOR LOCK CONTROL RELAY
W-B L-WD14
DOOR KEY LOCK AND
UNLOCK SW
(
Front Passenger' s
Side)W-B
D13
DOOR LOCK MOTOR
(
Driver' s Side)D14
DOOR LOCK MOTOR
(
Front Passenger' s
Side)D12
DOOR LOCK MOTOR
(
Rear RH)
L RL RL R
L RL R
R
L
R
L L R
W-B
Right kick panel
Power
SourceDoor Lock ControlBATTERYF 7
FU SIB LE LIN K
BLO CK
40A
AM1
LO C K UNLOCKLOCK UNLOCK
6
2 1 1 II1 1 0 II1
3
47 BK1 8 BK1
31
M
B 7
BACK DOOR
LO C K MO T O R
L R
2BN1 1BN1
21
M
D11
DOOR LOCK MOTOR
(
Rear LH)
L R
W
6 4 3 2 1
7 8 9 10 11 12 145
13 B (
*2)
P 4 A (
*1)
P 4
(
*2) (
*2) (
*2) (
*2)
L RL R
(
*2)
(
*2)R
LLR
(
*2)
(
*2)(
*2)
(
*2) DOOR LOCK CONTROL SW
[PO W ER W IND O W M ASTER SW ]
L-Y
A, B2
1
ID 16 IC1 31
W-B W-B W-B
L-WL-R
L-WL-Y
W-B L- W
D13
DOOR KEY LOCK AND
UNLOCK SW
(
Driver' s Side)
Left kick panel
LOCK UNLOCKLO CK UNLOCK
2 11 IC 1 10 IC1
4B 2A
2B 6A(
*1)
(
*2)P 4
DOOR LOCK
CO NTRO L SW
[P O W E R W IND OW
M ASTER SW ] A(
*1)
(
*2)
B 3
D10
DOOR LOCK CONTROL SW
(
Front Passenger' s
Side)
L-W
L-W L-Y
L-Y
15
AB
B A B A B AJ 6
JUNCTION
CONNECTORR- L
To Power M ain R elay
<14-1
12
534
678910* 1 : 2- D oor
* 2 : 4- D oor
IC1 UL3
9
L-R L-R
8RLY
To Door Courtesy SW
(
F ront P assenger' s Side)
<6-3R- G14
DSWP 1E 8
1B 83
4 F 8
10A GAUGE
[FUSE BLOCK] 2AC C
IG 1 AM1 421K
1
230A
POWER
11C 1
1F 7
1D B-Y B
8
B
R-L R-L
WW
WW
I1 0
IG N ITION S W

K
1
234
11 RAV4
2AC C
IG 1
IG 2
ST2 AM13
4
6 7AM2
40A AM 1
1D 9
1K 411IG1
7EA1
2
20A
AM2
2 2
2
80A MAIN
100A ALT
20 1
21 2
2 6W
W B- R
W B-R
BATTERY
IE Instrument
panel brace
LHIDLeft kick
panel 1D 8
1E 91F51D 6
1M 31E 1
1M 21E 41E 7
1M 4
3EA1 18 IG2
W-B W-B RLB W
B-OGR
B-OGR
B- OL-RWW-LVVW-L
W-L
W-L W-G W-G B-R
B-R
B
W
W-L
6 543 21B C4 A
11 7 16
910 87B C3 A
15 6 10
12
12 E1 E2 D+ D - P+ P- F 8
FUSE
BLOCK
7. 5A IGN15A CIG
& RAD 7. 5A SRS
C
A20
AIRBAG SQUIB
(
Steering
Wheel Pad)A19
AIRBAG SQUIB
(
Front P assenger` s
Airbag Assembly) IG A CC LA TCA18
AIRBAG SENSOR
ASSEMBLYJ 7
JU NC TIO N
CO N NEC TO R
C11
SRS INDICATOR LIGHT
[COMB. METER]
J 7
JUNCTION
CO N NEC TO R
J 7
JUNCTION
CONNECTOR
T o D ate Link
C onnector 1
<2-3
R-L
Y-B
R- G 4 3
F 8
10A
GAUGE
[FUSE BLOCK]
81B1E 8
, C 10
J 1
JUNCTION
CONNECTOR 2 1
2 113 B 1 810Y- B Y- BW-BY-B
V 5
VSV(
C en ter D iff.
Lock No. 1) V 6
VSV(
C en ter D iff.
Lock No. 2)
C 4
CENTER DIFF.
LOCK CONTROL SWC 1
CENTER DIFF.
LOCK W ARNING
BUZZER SW
C OM BIN A TIO N M ET E R
C. DIFF
LOCK
EA IGRadiator right Right kick
panel A A 10 EA1W-B W-B W-BW-B
W-B W-B B
BUZZER
B
R- L R-L
IH214A C 9 BROW N
B C10 BLUE C OM B INA TIO N M ET E R
IG 21
IG 213
2 7
R-B
Y- B Y- BR-B R- G
Y-B
A 3
2B
A C 9
13 9 8 7 6 5 4 3 2 1 101112
13 9 8 7 6 5 4 3 2 1 101112
A A
J10
JU NC TIO N
CO NN ECTO R C
BC
BBJ10
JU NC TIO N
CONNECTOR
J 3
JUNCTION
CONNECTOR
Center Diff. Lock(
4WD M/T)
F 7
FUSIBLE LINK
BLOCK7
1D1
1F B-YL- RW
W
B-RB-R
I1 0
IGN ITIO N S W
SRS Power Source
SPIRAL
CABLE17 IB1
W-L W-L LOCK UNLOCK

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
12 RAV4
AC C
IG 1 AM1
1D 9
1K 4
EMLHMLVM+MRVMRHB
RH
LHUP
DOWN
RIGHT
LEFT
UP
DOWN
RIGHT
LEFT
IDMM MM W-B
W-B W-B L LG BR-R BR-R BR-R
L LG BR-RR-GR R
BR-R
1
9103621 2
32 231 I1 0
IGN ITIO N S W
F 7
FUSIBLE LINK BLOCK
R 6
REMOTE CONTROL
MIRROR SWF 8
15A
CIG & RAD
[FUSE BLOCK]
R18
REMOTE CONTROL
MIRROR LH R19
REMOTE CONTROL
MIRROR RH
Left kick panelGR
IC1 9IC13IC12 II12 II13II19 GR
100A ALT
14
W W2 240A
AM1 2W6
1I 9
71H
R-G
5
1B 4
1E 46
1D5
1F L-R L-RW
Power
SourceRemote Control Mirror Rear Window Defogger
6
7
BATTERYC CC
CB
BAJ10 A , J11 B
JUNC TIO N
CONNECTOR
J 6
JUNCTION
CONNECTOR
1BL21K 2
1BDEFOGGER
RELAYR 1 4 , ,R15
A 1 3 5
AB
REAR WINDOW
DEFOGGER
1H 5
IG1E 11 1H 6 F 8
10A GA U G E
[FUSE BLOCK]
R 5
REAR WINDOW
DEFOGGER SW
Right kick panelB-L
R- L
REAR WINDOW DEFOGGER
B , R15 1E 8
1I 4
1E 10
15 1I 8
1B
B
F 8
7. 5A
DEF-I/UP
[FUSE BLOCK]
BJB ack door left 1BL1 1 BK2 R- L
R-L
R-LBBB
W-B W-B
8 3
5
BW-B
3
4R- L
A R142
1
8
9 1
230A
DEF
1L 10
BB2 3BBD 4
DIODE
(
Engine
Idle-Up)
To E ngine Control
Module< 2-2 1
A ACC
J10
JUNCTION
CO N NEC TO RJ10
JUNCTION
CONNECTOR 1D71
1F B-Y
123456
7 8 9 10 11 12A J10 GRAY
J11 B GRAY JUNCTION CONNECTOR
W
3
W

K
1
234
13 RAV4
19 IB2 18 IB2 17 IB2 6 IB2 5 IB2 16 IB2
C12
CRUISE CONTROL SW
[COM B. SW]STP- L-MC MO VR3 VR 2 VR1 GND
C 3
CRUISE CONTROL ACTUATOR 1236 742 3
7IB241
5 13 23 24 25 12 11 261610
L-B
R-B
R-G
L-R
LG
L- O L- OLG L-R R-GR-BL-BR-Y G-W R-W
W-B W-B
W-L G-Y
CM S CCS
4 5 19 18
M
G-B
CRUISE
CANCEL
SET/
CO AST
RESUME/
ACCEL
R- YL C16
CRUISE CONTROL ECU
S 5
STO P
LIGHT
SW 2215A
DOME 2 2 1K 4 1K 1
40A AM1
1D 9 1F 82ACC
IG1
IG2
ST2 AM1 4
AM2
62W
WW
W
W W
1D 71F1
F 8
7. 5A ECU-IG
[FUSE BLOCK]
1J 5
1G 71E 6
1A 61F 4
IGRight
kick panel
W-B
W-B
80A MAIN
100A ALT
BATTERY F 7
FUSIBLE
LINK BLOCK
L-Y
3
B
B I1 0
IG N ITIO N SWB-YB-YW
B-Y B-Y
L- Y
L- Y
15 14
B-Y12
13F 8
10A GAUGE
[FUSE BLOCK]
1E 8
1B 8
2 1CA
B BBB
2IG1
2B 6A
10 B8A
IG 11 BR-L
R-L
B-W
B-W
R-L R-L R-L B-WR-L R- LG-R
8 3
4
6 J10 A , J11 B
JUNCTIO N
CONNECTOR
(
M/T)(
M/T)27
(
A/T)
(
A/T)
(
A/T) (
A/T)
C15
CRUISE
CONTROL
CLUTCH SWP 1 A , B
PAR K/N EUTR AL
POSITION SW(
2W D)
(
4W D)
(
2W D)
(
4W D)
C 9
CRUISE CONTROL
INDICATOR LIGHT
[C O M B. M E TE R]
21 9L Y- B
F rom Th r ottle
P osition Sensor
<2-3 To Engine Control
Module< 2-2
6IG13 EA1
B
B
8
W-L W-L V V To Data Link
C onnector 1
<2-3J 7
JUNCTION
CONNECTORF 8
10A STOP
[FU SE BLO C K]
1F 2
1I 11
R-W R-W W18 15
Power
SourceCruise Control
BATT B DPI IDL OD TC
G-W R- L
123
4
5
6789
1
756234
8910 A (
2WD)
P 1 GRAY
B (
4WD)
P 1 GRAY PARK/NEUTRAL POSITION SWJU NC TIO N CO N NEC TO R
AAAAAA
BBBCCCA J10
GRAY
18 19B J11
(
A/T)
GRAY
A
AJ10
JUNCTION
CONNECTOR J10
JUNCTION
CONNECTOR
Left kick panel
ID1I 9
1H 7
W-B
22
ECTP To Electronically
Controlled
T ransmission
S olenoid< 4-2
(
A/T) B-W
(
A/T) B-W From Engine
C o ntr ol M od ule
<4-3
SPD 20
V-W T o Speedometer
[Comb. Meter]
< 18-1
17 IB1
P
(
A/T)(
A/T)