1996 TOYOTA RAV4 Service Repair Manual

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
14 RAV4
POWER WINDOW RELAY
WINDOW
LOCK SW
LO C K
NORMAL
IDMM 42 35 1 W-L
B B
BATTERY
P 5
POWER WINDOW MOTOR
(
Driver' s Side)P 8
POWER WINDOW MOTOR
(
Rear RH) 6IC1 PO W ER M AIN
RELAYPOW ER WINDOW MASTER SW
12 21
UP DOWNUPDOWN
DRIVER' SREAR RH
62
2
1H 71C31B10
II16 IC 116 3 R- L
W-LBB
1K 2
30A
PO W ER
G W-BYY
G
W-B
1 2(
*2) (
*1)
P11
POWER WINDOW SW
(
Rear RH)
R
L
W-B4BM1 3BM1 7 IJ1 8 IJ1
R-YR- L R- L
R- Y R- Y(
*1) R- L
WF 7
FU SIBLE
LIN K B LO CK
Power
SourcePower W indow
1
Left kick panel
100A ALT
1
2
5
2
L- W
G-R G-R
M 31 45 2
P 6
POWER WINDOW MOTOR
(
F ront Passenger' s S ide) 21
UPDOWNFRONT PASSENGER' S
1
P 9
POWER WINDOW SW
(
Front P assenger' s S ide)
G
Y
2 (
*2) (
*1) 5 II1 15 II1 5IC1 15IC1
G-R L- W L- WL- R B(
*1)
B
M 42 35 1
P 7
POWER WINDOW MOTOR
(
Rear LH) 12
UPDOWN
REAR LH
P10
POWER WINDOW SW
(
Rear LH)
Y
G
5BM1 3BN1 9 II1 1 0 II1
L- B L- R L- R
7A
6A 2A 1A
6B 3B12 A 5 A 10 A 9 A 14 A11 A
7B 10 BP 4 A , B
(
*1)
(
*2) (
*1)
(
*2)
(
*1)
(
*2)
4BN1
L-B(
*1)
L-B
5BN1
B(
*1)
B
IJ 14
B
BB
(
*1)(
*1)
(
*1)
(
*1)
(
*1)
(
*1) (
*1) (
*1)* 2 : 2-Door * 1 : 4-Door
POWER WINDOW MASTER SW
6 4 3 2 1
7 8 9 101112 145
1312
534
678 910 A (
*1)
P 4 B(
*2)
P 4
UP DOW N UP DOW N UP DOW N
9B 8AB B
13 A
4B
W-B
(
*1)
(
*1)(
*1)
(
*1)
W-B
B W-B 5
1C
From Door Lock
C o ntr ol Re lay
<10-3(
*1) (
*1) (
*1)
(
*1)
(
*1)
(
*1)
(
*1) (
*1) (
*1) (
*1)

K
1
234
15 RAV4
ACC
IG 1
IG 2
ST2 AM1
AM2
1D 9
1K 4
3A
2A 6A 1A 5A 2B 6B
5ID2 6ID2 IC 1 1 7 IC1 1 II1 II172
2
4A
1B 3B 7A
3ID2 4ID2
IG I1 0
IG N ITION S W
6
80A M A IN
L-R
F 8
7. 5A E C U- IG
[FUSE BLOCK] 24
BATTERY+B
FL- FR + FR- R L+ R L- FL+ACC
1122
F 9
FRONT SPEAKER
LHF10
FRONT SPEAKER
RH15A
DOME
RR+ RR- GND R 3 B , R 4 A RADIO AND PLAYER12 34
567891012
3456
A R 4B R 3 RADIO AND PLAYER
100A ALTP V LGL BB
L
LG
V
P
W W2
26
1D 5
1FL- R
12
131D 7
1F 4
B-Y GR GRY RR
Y W W BR
L-Y
W
19 18
W
R ight kick panel
Power SourceRadio and Player2
F 7
FU SIBLE
LIN K B LO CK
40A
AM1
1* 1 : 2- Door
* 2 : 4- Door
(
*1) (
*2)(
*2)
(
*1)REAR SPEAKER LH, RH
12
1 2
R12 A , B
REAR SPEAKER LHR13 A , B
REAR SPEAKER RH 1
B 2
A1
B 2
A 2
B1
A2
B1
AA (
*2)
R12, R13
B (
*1)
R12, R13W
1J 5
1I 22L-Y L-YD
6CD
J 3
JUNCTION
CONNECTOR J 3
JUNCTION
CON NECTOR 1H 101E 66
7F 8
15A
CIG & RAD
[FUSE BLOCK]
4C 3
4C 15
1
2P2
P1
P 3G-W
G- R
G 12
SLS+
SLS- L L-R SH IFT LO CK
SO LENO ID
SH IFT LO CK
CONTROL SW
Instrument panel
brace R HIF 1 2
10
4C1H 31E 4 B- Y 3
GR
B-Y B-YG-WGR
212
F rom S top Light S W
<9-3
IG ST P A CC
W-B
L-B
W-B
C
4EKLS+
W-B
S 4
SHIFT LOCK ECU
Shift Lock
K 2
KEY INTERLOCK
SOLENO ID

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
16 RAV4
13
1J
M3
2
5
6
11I 18
W-B LL
EW WR +1R C1R
WASH1
OFF
INT
ON
WASH2 WEW F 6
FR O N T W IPER
MOTOR
+1
+2
+S
B
E
OFF
INT
LO W
HIGH+2 +1 +S
OFF
ON
FRONT WIPER RELAY
C14
FR O NT W IPER AN D W ASHER SW
[CO M B . SW ]C14
REAR WIPER
AND WASHER SW
[C O M B. S W] +S +2 +1 +BW
EW
EAIG 13 IB 1 5 IB 14 BK1
8ID1 3ID1
W-B
L
L
L-B
L-R
L-W L- B
L-R
L-WG-BPP
G-B
G
W-B1L 9
7
1F
1IB1
R adiator
rightRight kick panel
L
5 BK1
16 8 7 17 11
21210 13 2
Power Source
+B B 11 2
M
1 2
M
1J 11 1J8
1I 21 1I6
L L
L- YP
F 5
FR ON T WASHER M O TORR 2
REAR WASHER MOTOR
L-YG
W-B W-B
W-B
6 2 534P-BPL-YL L-R
214
R16
REAR WIPER
MOTOR 6 BK1
L R17
REAR WIPER RELAY
W
I1 0
IG N ITION S W
BATTERY
F 7
FUSIBLE LINK
BLOCK
1D 9
2 1K 1
240A
AM1
80A MAIN
1 2
6
W W
W
100A ALT
22ACC
IG 1
IG 2
ST2 AM1 4
AM27
1D4
1F
F 8
20A
WIPER
[FUSE BLO C K]
14 12 B-Y B-Y
L
Rear Wiper and Washer
L
14
2 2
6 12 IB1 6615A
HAZ-HORN
HORN
RELAY
C12
HORN SW
[C O M B. SW ] H 3
HORN 12
31 15G-WG-R
G-R 6
W
Horn
W
L
INT2 INT1M
A A
J10
JUNCTION CONNECTOR
* 1 : 2 - Do or
* 2 : 4 - Do or
Front Wiper and Washer

K
1
234
17 RAV4
23 ACC
IG1
IG2
ST2 AM1
AM2
3A 4B 1A 2B
1B 4A 2A 5B 6
B 1D 9
21A 6
10 D 15 C 5C 4C
4B 1B 10B 11B 21B 22B 12B 16B 9B5B1E 6 EA1 5
EAEB 5A 3A 5B 1B 8B 4B 7B 3B 6B 2B
4A 2A 1AM22 D 12 C 6 D 21 D 18 D
10A 3A 7A 1A 20B 19B 14B 3B 13B 2B 1E 8
1B 819 IG2 4 EA1
6 IF1 5 IF1 4 IF1 3 IF1
EB GGND
SFR R SFLH SFLR SRR H SRR R SR LH SR LR AST M T R SSRL-GND MR
SFR HSR R+(
2WD)
R-(
4WD)IG 1BAT I10
IGNITION SW
F 7
FUSIBLE
LINK BLOCK
MT 26
GND 4
100A ALT
60A ABS
7. 5A
ECU-IG10A
GAUGE
ABS W ARNING LIGHT
[C OM B . ME T ER]
R-Y B-Y
WW-R W-RY-G
L-R
L-BW-B
R-BR-L R-WL- YW-B
B- Y B- YR- LW-B
R- WR-GL-R L-WG-B
G- Y BR-WBR-RG-WL- O
ABS ECU
SFRH SFRR SFLH SFLR SRRH SRRR SRLH SRLR AST
BS BM
W-B
W-B
W-B
L- B
BATTER Y
R-YLLG-WR- B
R G BRY G R WB W-B
From Stop Light S W
<9-3 To Parking Brake SW
<18-3WA TS STP
RL+ RR- RR+ FSSFL- FL+ FR - FR+ G ND
(
SHIELDED)(
SH IELD ED)
2211
1122
W-B
G BRY BR
G R WB
A21
ABS SPEED SENSOR
REAR LHA22
ABS SPEED SENSOR
REAR RHA10
ABS SPEED SENSOR
FR O NT LHA11
ABS SPEED SENSOR
FR O NT R H
R
20 D 3EA1
W-L W-LTC C 9 A , C10 B
80A MAIN
Y-G
A16 , C , A17 , DR-Y
R- W
R-L
2 11 16 2D 1
DATA LIN K
CO NN ECTO R 1
WA TC TSWB
1IF1
W- B W-B
Radiator rightR adiator leftR adiator
le ft (
Short Pin)W-B
9D
PKB19 D
GL17D
GL25D
VG S
(
4W D) (
4W D) (
4W D) (
4W D)
14 IB1(
4WD)
IB1 7(
4WD)
IB 1 15(
4WD)
IB 1 6(
4WD)
2IB1
(
SH IE LD E D) (
SHIELDED)A15
ABS DECELERATION SENSOR(
4W D)
GL1 GL2 VGS GGND
153 22
4
23
1IB2
B-Y
8
A7
B2
2 15A
DOM E18
19
R- L
ABS RELAYB , A 9 A A 8
W-R
2
13
Y-G
4
1F1
1F
B-Y
B
7
1DW
BW-B
W-B
W-B
40A AM1
1K 1W
21W-R
12
W-B
A (
2W D)
A16 B(
2WD)
A17 ABS ECU
Power
SourceABS
F 8
FU SE
BLOCK
8
710 IB1
R-Y
13 9 8 7 6 5 4 3 2 1101112A C 9 BROW N ABS WARNING LIG HT[COMB. METER]
13 9 8 7 6 5 4 3 2 1101112B C10 BLUE
L-R
WW
11 D 24 D 7C 6C 16 C 14 C 13 C 15 D 16 D 23 D 1D 2D
W-B
(
SHIELDED) (
SHIELDED)(
SH IELD ED)
(
SH IELD ED)
(
SHIELDED)(
SHIELDED)
(
4W D) (
4WD) (
4W D) (
4W D) (
2W D)(
2W D)
W-B W-B W-B
(
2WD)(
2W D)(
2W D)
(
4W D)
(
2WD)
(
4WD)(
4W D)
1C 2C 13D 12D 26D 25D 9C 10C 11C 8C
1B 5B 3B 7B 4B 8B 2B 6B 3A 5A
4A 2A 1A
L-R L-B(
2W D)
(
4W D)
(
2WD)
(
4WD)12 A 7B 18B 8B 2A 9A 8ACA
BB
4A
J10 A , J11 B
JUNCTION
CO N NEC TO R
12
345678
910
11 12 13 14 151612
34567891011 12 13
14 15
16 17 18 19 20 21 22 2324 25 26 C (
4W D)
A16 D(
4W D)
A17 ABS EC U
AAAAAA
BBBCCC (
2WD)
(
4WD)
(
2W D)
(
4W D)
123456
7 8 9 10 11 1212
34567891011
12 13
14 15 16 17 18 19 20 2122
(
4W D)
B J11A J10
GRAY JUNCTION CONNECTOR
GRAY ABS ACTUATOR A 6 B , A 7 AAB12
345 1234
5678A A 7BLACK(
2WD)
GRAY(
4WD) B A 6BLACK(
2WD)
GRAY(
4WD) ABS ACTUATOR
12
34
1
4
5 2
3
6 A A 8 GRAY
B A 9 GR AY ABS RELAY
(4WD)
(
4W D)
(4WD)W-B
B W
R
GG
R
W
B

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
18 RAV4
Power
SourceCombination Meter2ACC
IG 1 AM1 4
2
1
2 1D 91E 8
21B 8
1K 47
1D1
1F
8A
11A 10A 2A 6C 6B 13A 12A 5B 9A 8B 7B
2IG19IG2
10 IG25 ID1 9 ID1 7 IG2
6 IG2 5 IG2B 4
100A ALT
3
F 8
10A
GAUGE
[FUSE BLOCK]
F 7
FUSIBLE LINK BLOCKW 1
WATER TEMP.
SEND ER
From Engine Control
Module< 2-2 < 4-4
From C ruise C ontrol
ECU< 13-4From Engine Contro
Module< 2-3 See ABS System
<17-3See SRS System< 11-2
SPEED
TACHOFU EL FU EL WATER TEMP. MALFUNCTION
INDICATO R LAM POIL ABS
4 B
R- L
WWWR-LL- B R- Y V-WR-L Y-RBR
BR Y- G G-RY-R
R- L R-L R- L
I1 0
IG NIT IO N S W
, C1 1 C
2
111
IF EC ID110
Intake
manifold Instrument panel
brace RH V 2
VEHICLE SPEED SENSOR
(
C o mbina tion M et er)COM B INA T IO N M ET E R C 9 A , J 1 1 B
F11
FUEL SENDER(
Main) F12
FUEL SENDER(
Sub) B 2
BRAKE FLUID
LEVEL WARNING SW
3
2 1
3
R-L L- B R- YR- L Y-R Y-B
BRBR BR Y-GY-R
BATTER Y
BR9C 2C 3C7A 9B 1B 4A 3A 13B
7C 8C 5A 10B 11B B C2B
17 IG2 1B 19
S ee Charging
System< 1-4
BR AKE BU ZZER
S ee E lectronically C ontrolled
Transmission S ystem< 4- 4S e e C ente r D iff. L o ck
(
M/T)
System< 11-4
S ee Headlight
System< 3-4
See Turn Signal and
Hazard Warning
Light System< 7-2 See SRS System< 11-2
S ee Interior Light
System< 6-2
S ee C harging S ys tem< 1- 4 S ee Ele ctr on ic ally C o ntr olled
T ransmission System< 4-4S ee Inte rior Lig ht
System<6-2
R- B W-B
R
(
4W D A /T)
1I 1J
O 1
OIL PRESSURE SW
1
EAIG R adiator rightRight kick panel
P 2
PARKING BRAKE SW1
A 5
A/T FLU ID TEM P. SW
1 2
R-BW-B RW-B
(
4WD A/T)
R-B
2124
1 40A
AM 1
6
B
F ro m Ig nite r< 5- 4
B-Y
10 13 9 8 7 6 5 4 3 2 1101112 139 8 7 6 5 4 3 2 1101112
10 9 8 7 6 5 4 3 2 1B C10 BLUE A C 9 BROWN
C C11 GRAYCO M BINATION M ETER
W-B
CA
BB BBJ10 A
JUNCTION
CONNECTOR
3B
BU LB C HEC K From C lutch
Start SW< 1-2B-W
A AA
A
J 1
JU NC TIO N
CONNECTOR J10
JUNCTION
CONNECTOR
From ABS ECU< 17-4 R-B
C 5S ee U nlock and S eat
B elt W arning S ystem
<3-2
C
ASee Taillight and
Illu min ation Sy ste m
<8-3S ee Ta illig h t a n d
Illumination System< 8- 3
10
1 A
S ee C ruise Control S ystem
<13-36 , C10 B
TUR N LH TUR N RH
HIGH BEAM
ECT PW R C. D IFF
LO C KSRS
ILLUMINATION
OPEN DOOR
CHARGE O/D
OFF A/T OIL
TEM P. BELT CRUISE
AAAAAA
BBBCCCA J10 G R A Y
J11 B G R A Y JUNCTION
CONNECTOR
(M /T )
(
A/T) B
From P a rk/N eu tra l
Position SW <1-315

K
1
234
19 RAV4
ACC
IG 1
IG 2
ST2 AM 1 4 2
AM 2
1D 9
1K 4
22
2 2 266 666 66 66 66 661 2
M 7
1D
6
1A6
1E4
1F
2 B-Y B-Y
B-Y
W-R
LG-B
LG - B
W-R
W W
B-YW
LG-B
W
W-B5 3
4
2 1
5 3
4
2 1
4 3
EA A
A3 2
A
EB 1 2
M2 1
5 3
B-R
W-B W-B B-R W- B
2L-R
B1 4 13 12
R adiator left 40A
AM 1I11
IGNITION SW30A
CDS
FAN 30A
RDI
FAN F 8
7. 5A
ECU-IG
[FU SE
BLOCK]
FAN NO. 3 RELAY
FAN NO. 2 RELAY
A 1
A/C CONDENSER
FAN M OTO R
R 1
RADIATOR
FAN M OTO R
W-B W-B
FAN NO. 1 RELAY
E/G M AIN
RELAY
A 3
A/C SINGLE
PRESSURE SW
100A ALT
J 1
JUNCTION
CONNECTOR
Power Source
Radiator right 6
F 7
FUSIBLE LINK BLOCK
2
11 232
B-YB-Y
W-B
W-B A
W-B
Radiator Fan and Condenser Fan
BATTERYB-Y
LG
R- W
From MG/C Relay
<20-4
IB 21
B-Y
12 A 4
A/C W ATER TEMP. SW
W-B

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
20 RAV4
1 AC C
IG 1
IG 2
ST2 AM1
2
AM2
1D 9
1K 4
21D 7
1E 81F 1
1B 84B 74A2
22 1
M 4B 5 4B 1
2IH1 1IH12 1
5 3 66
66
6 EA1
3 IB210
3IG2
11 IB2 4C 7 4C 1 4C 8 4B 8
4
4 87 10 13 14 9 12 2 5 1 2 8
6
IG 2 3 1
1 2 1
4
5 HI M2 M1 LO64 5
15
6
1 I1 0
IG N ITION S W
F 8
10A
GAUGE
[FU S E
BLOCK]
BBB-WB-WB- W
W W R-L L-R
BR-LR-LR-L O
L-R L- B B-R B-R Y
W-RR-Y Y-GB
Y
G-W
L BR BR W-R
L-B
W-BL-Y
L-B
OW-B W-B
W-B W-B
R-B
BR
W
B-L
R-W B-L
B-L
B 4
BLOWER RESISTOR
Power Source Air Conditioning
R ight kick panel 34 B-Y
7. 5A A/C
B 3
BLOWER MOTORB-L
A 3
A/C DUAL PRESSURE SW
L- Y
F 7
FUSIBLE
LINK BLOCK
BATTERY
50A HTR 100A ALT
B 5
BLO W ER SWA13
A/C CONTROL
SW
2 1
A 2
A/C MAGNETIC CLUTCH
AND LOCK SENSOR
A14
A/C THERMISTOR
IG- E IG+ MGC TE SSR- SSR+ LED+ A/C ACT AC1
A12
A/C AMPLIFIER
To E ngine C ontrol
M odule< 2- 2 F rom Ign iter< 5- 4
B-L MG/C RELAY ON
OFF
HEATER
RELAY
40A
AM1
521
43
2 24
G-W
B- L
To FAN NO. 3
Relay< 19-4 B-L
4IG2
12 IB2
BR F rom E ngine C ontrol
Module<2-2
B-L 4B 94B4
BR
A
A
A
J 3
JUNCTION
CONNECTOR
B- L
B-L
1 2B- L
Y D 3
D EFR OSTER
MODE SW
W-B
CA
BB J10 A , J11 B
JU NC TION
CONNECTOR
AAAAAA
BBBCCC JUNCTION CONNECTOR
B J11 G R A YA J10 G R A Y
OFF

IG0J3−02
− IGNITIONIGNITION SYSTEM
IG−1
1996 RAV4 (RM447U)
IGNITION SYSTEM
ON−VEHICLE INSPECTION
NOTICE:
”Cold” and ”Hot” in these sentences express the tempera-
ture of the coils themselves. ”Cold” is from −10°C (14°F) to
50°C (122°F) and ”Hot” is from 50°C (122°F) to 100°C
(212°F).
1. INSPECT IGNITERS AND SPARK TEST
Check that the spark occurs.
(1) Disconnect the high−tension cord (from the ignition
coil) from the distributor cap.
(2) Hold the end approx. 12.5 mm (0.50 in.) from the
body ground.
(3) See if spark occurs while engine is being cranked.
NOTICE:
To prevent gasoline from being injected from injectors dur-
ing this test, crank the engine for no more than 5 − 10 se-
conds at time.
If the spark does not occur, perform the test as follows: