1996 TOYOTA RAV4 Service Repair Manual

Page 257 of 1354

TOYOTA RAV4 1996  Service Repair Manual INSTALLATION
BODY PANEL REPLACEMENTREœ19

Page 258 of 1354

TOYOTA RAV4 1996  Service Repair Manual mm in
80 3.15
BODY LOWER BACK PANEL (CUT)
REMOVAL
80mm
Cut and Join Location
1. Replace the Body Lower Back Reinforcement at
the same time.
BODY PANEL REPLACEMENTREœ20

Page 259 of 1354

TOYOTA RAV4 1996  Service Repair Manual INSTALLATION
Body Lower Back
Panel Reinforcement
Butt Weld
2. Temporarily installing the new parts, check the
fit of the back door. 1. Before temporarily installing the new parts,
weld the body lower

Page 260 of 1354

TOYOTA RAV4 1996  Service Repair Manual mm in
1305.12
REAR FLOOR INNER CROSSMEMBER (CUT)
130mm
REMOVAL (With the body lower back panel removed.)
130mm
Cut and Join
Location Cut and Join
Location
BODY PANEL REPLACEMENTREœ22

Page 261 of 1354

TOYOTA RAV4 1996  Service Repair Manual INSTALLATION
Butt Weld Butt Weld
1. Before welding the new parts, temporarily
install the body lower back panel and check
the fit.
BODY PANEL REPLACEMENTREœ23

Page 262 of 1354

TOYOTA RAV4 1996  Service Repair Manual REAR FLOOR PAN (ASSY)
Rear Floor Crossmember No. 1 Brace
REMOVAL (With the rear floor inner crossmember
removed.)
RH:
LH:
1. Replace the rear floor crossmember No.1
brace at the same time.
BODY PANEL

Page 263 of 1354

TOYOTA RAV4 1996  Service Repair Manual INSTALLATION
RH:
LH:
BODY PANEL REPLACEMENTREœ25

Page 264 of 1354

TOYOTA RAV4 1996  Service Repair Manual REAR FLOOR PAN EXTENSION (ASSY)
REMOVAL (With the quarter panel extension removed.)
BODY PANEL REPLACEMENTREœ26