1996 TOYOTA RAV4 Service Repair Manual

SF1QF−01
− SFIFUEL PUMP
SF−11
1996 RAV4 (RM447U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page SF−10 ).

SF1QG−01
SF−12
− SFIFUEL PUMP
1996 RAV4 (RM447U)
INSTALLATION
Installation is in the reverse order of removal (See page SF−9).

SF0QB−01
S01959
3 Door Vehicles
LH Rear Seat Assembly5 Door Vehicles
LH Rear Seat Assembly
37 (375, 27)
37 (375, 27)
Rear Seat Hinge Cover
Floor Service Hole Cover
29 (300, 22)
Fuel Pump & Sender
Gauge Connector
 Gasket
Fuel Suction w/ Pump &
Gauge Tube AssemblyFuel Return
Vent Hose Gasket
Fuel Outlet Pipe
x 8
 GasketFuel Hose
Fuel Pressure Regulator  O−Ring Fuel Filter
N·m (kgf·cm, ft·lbf) : Specified torque
 Non−reusable partClip
− SFIFUEL PRESSURE REGULATOR
SF−13
1996 RAV4 (RM447U)
FUEL PRESSURE REGULATOR
COMPONENTS

SF0QC−02
S01942
S01973
Support Tube
WRONG New O−Ring
Pressure
Regulator
CORRECT
WRONG SF−14
− SFIFUEL PRESSURE REGULATOR
1996 RAV4 (RM447U)
REMOVAL
CAUTION:
Do not smoke or work near an open flame when working on
the fuel pump.
1. REMOVE FUEL SUCTION TUBE (See page SF−9)
2. REMOVE FUEL PRESSURE REGULATOR
(a) Remove the clip from the fuel filter.
(b) Disconnect the fuel hose from the pressure regulator.
(c) Remove the screw, and pull out the pressure regulator.
(d) Remove the O−ring from the pressure regulator.
HINT:
At the time of installation, plaese refer to the following items. Ap-
ply a light coat of gasoline to a new O−ring, and install it to the
pressure regulator.

SF1QH−01
− SFIFUEL PRESSURE REGULATOR
SF−15
1996 RAV4 (RM447U)
INSTALLATION
Installation is in the reverse order of removal (See page SF−14).

S01952
Sound
ScopeSF0QG−02
S01950
Ohmmeter SF−16
− SFIINJECTOR
1996 RAV4 (RM447U)
INJECTOR
ON−VEHICLE INSPECTION
1. INSPECT INJECTOR OPERATION
Check operation sound from each injector.
(1) With the engine running or cranking, use a sound
scope to check that there is normal operating noise
in proportion to engine speed.
(2) If you have no sound scope, you can check the in-
jector transmission operation with your finger.
If no sound or unusual sound is heard, check the wiring connec-
tor, injector or injection signal from the ECM.
2. INSPECT INJECTOR RESISTANCE
(a) Remove the cylinder head cover (See page EM−33).
(b) Disconnect the injector connectors.
(c) Using an ohmmeter, measure the resistance between the
terminals.
Resistance: Approx. 13.8 Ω
If the resistance is not as specified, replace the injector.
(d) Reconnect the injector connectors.
(e) Reinstall the cylinder head cover (See page EM−55).

SF0QH−03
− SFIINJECTOR
SF−17
1996 RAV4 (RM447U)
COMPONENTS

SF−18
− SFIINJECTOR
1996 RAV4 (RM447U)