1996 TOYOTA RAV4 Service Repair Manual

168
K OVERALL ELECTRICAL WIRING DIAGRAM

169
K

170
SYSTEM INDEX
1996 Model (Location No. 1 to 20)
K OVERALL ELECTRICAL WIRING DIAGRAM

K
1
234
1 RAV4 ELECTRICAL WIRING DIAGRAM
2ACC
IG 1
IG 2
ST2 AM1 4
6
8 7AM2
11 IG 1
10 IG1 7 EA1
12 IG 1 1D 9
2 2 2 2
22
22 1K 4
2 5
3 7
1D
8
1D
3
1D1
1F
9
1E
13
1H
8 EA12IG1 2IG2 1EA1
1A
2B
IG
B
B
A L
S
B
EA1E 81E1
1B 81C11
8 9
P
N
1
B
W WB
WWB-RBW-BW-BR-L B-O Y B-O
R- L B B-OW W
R-L R-L
W
B B
B-W B-R
B-W B-OB
B(
A/T)
B-R B-R
W
Power Source Starting Charging
S 2 B , S 3 A
G 1 A , G 2 B STARTER
GENERATOR1
3
1 2
13 21
42310
A11 4
40A
AM1
3 0 A M A IN NO . 1
20A AM2
5A ALT-S
100A ALT 80A MAIN
F 7
FUSIBLE LINK
BLO C K
BATTERY
J 1
JUNCTION
CONNECTOR
ST R ELAY
Radiator rightF 8
10A GAUGE
[FUSE BLOCK]F 8
7. 5A IGN
[FUSE BLOCK]
C11
CHARGE WARNING
LIGHT
[C OM B . M E TER ]
Y W W
B-Y
12 20 56I10
IGN ITIO N SW
1
W
1 (
M/T) B-W
B-WB(
A/T)
9 EA1
(
A/T)B
(
A/T)
B-W
From Engine Control Module
<2-2
From E ngine Control M odule
< 2-2 < 4-4 From E ngine
Control Module
<2-2
(
M/T)
123 1B G 2 BROWN A G 1GENERATOR
1 1A S 3 BLACK B S 2A
STARTER 6CA
BBJ10 A , J11 B
JUNCTION
CONNECTOR
B
(
A/T)
B
(
A/T)C C
C
To C ombin atio n
Meter< 18-3
J 5
JUN CTION
CONNECTOR 3A
6B 5B 2A 12
B-W
(
M/T)
B
(M/T)
(
A/T)
B- W(
M/T)
B- W
(
A/T)A
A
AJ 5
JUNCTION
CONNECTOR
C 8
CLUTCH
START SW
T o C om bina tion
M eter< 18- 3
(
2WD)
(
4WD)
(
2WD)
(
4WD) P 1 A , B
PARK/NEUTRAL
POSITION SW
AAAAAA
BBBCCC 123
4
5
67891
756234
8910 A (
2WD)
P 1GRAY B(4 WD ) P 1 G R AY
B J11 GRAY PARK/NEUTRAL POSITION SW
JUNCTION CONNECTOR
A J10 GRAY
B-W (
A/T)

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
2 RAV4
ACC
IG1
IG2
ST2 AM1
6 7AM2
1H 14
21E 2
5566 21I 171B 1 8IG1
11 IB 1
2 1
5 3
2 1
5 31 2
1 2
1 2
1 2 3IG1
20 IB2 7EA1 11 IG1
1C 12A 11A 10A12 C A 8 B 22 A 23 A 6 B
2B 7B C C C C
14C13 21
1 2
1 2
B
B-R
R- W LG
B-OB R- Y Y- GL
L-Y
B-O
B-R B-RB-R B-R B-R
B-R
B-L B- Y R- WP B-W
B- R B- R
B- O B-Y
B-Y
B-R
B-R B-O B-O
B-Y
B-R
B-Y
B- RB-OB-R B-Y
B-R B-R B-R B-R
B- O
FC ELS ACT AC1 OD1 PTNK PIM17 15
21
20
2
80A MAIN
5566
4ID1
EA BH
L-B B-R
11 2
A A53
5 BB4A 17A C
L-WRG R
C
14 A A
16B A4BE1 EO2 EO3 IG F TH W
B 1BVTA VC
B
B
L- Y
B WL
L- R
Y
11 12 2
LG-RBR
BR BR
BR BR BR
BR
BR BR BRY
432 323
E2 E2
R-W
2EA1 I10
IG NIT IO N SW
I 5
IN JE C TO R NO . 1 I 7
IN JE C TO R NO . 3 I 6
IN JE C TO R NO . 2 I 8
IN JE C TO R NO . 4
R- W
9
5
11
I 1
IDLE AIR CONTROL VALVEV 9
VSV(
Vapor Pressure Sensor) V 8
VSV(
EVAP) V 7
VSV(
EG R) O 3
OXYGEN SENSOR(
Bank 1 Sensor 2)
2
BR
BATT # 10 # 20 +B ISCO ISCC TPC EVP EGR OX1 OX2
20A A M2E F I M A IN R EL AY
CIRCUIT OPENING RELAYF11
FUEL PU M P
Under the center
p illar L HR adiator right
From D iode(
Engine Idle-Up)
< 8- 2 <12-4
E 4 A , E 6 C
J 1
JUNCTION
CONNECTOR From A/C A mplifier
<20-4 To A/C Amplifier
<20-4 To Cruise Control ECU
<13-4
PTN K VCC PIM VCV 1
VAPOR PRESSURE SENSOR M 1
MANIFOLD ABSOLUTE PRESSURE SENSOR
16
F rom M alfunction Indicator
Lamp[Comb. M eter]< 18-2
From Igniter
<5-4
26 3
T 1
THROTTLE POSITION SENSOR
E 2
ENG INE COOLANT TEMP. SENSORI 9
INTAKE AIR TEM P. SENSOR
TE1 W N E+ N E- SD LE1
AB D 1
DATA LINK
CONNECTOR
1
ENGINE CONTROL MODULE
Power
SourceEngine Control
BATTERY
G-R
B-R G-R
, E 5 B
B- O
17
M 54
W-B
L-BW-B W-B
20 10 21C
G-W(
A/T)B/KFrom Stop Light SW
<9-34 22C
B-W(
A/T)NSWTo P ark /N eutral
Position SW<1-3C
To ST Relay< 1-3 B-W(
M/T)
STA
11
R-W F 8
7. 5A O B D
[FUSE BLOCK]
F 7
FUSIBLE LINK BLOCK G-R
IG 1 9
15
B-R
9BR
20B BKNK E2
B
A IG T
10
15A EFI16 2
171D 8
1E 9
100A ALT62 2
W
W
1F 8
1K 1
R-W
#30 25 A
#40 24 A2 1
1 2
5IG1
Y-B(
A/T)To Cruise C ontrol
E CU < 13- 3
BR
EC Intake manifold 11
TC
O 2
OXYGEN SENSOR(
Bank 1 Sensor 1)
Y
Y
1 THA
B 3
Y-BK 1
KNOCK SENSOR
EO1
13ABRBR BR
5A
G+ 10
F 8
7. 5A IG N
[FUSE BLOCK]B-O11
1E 1
1J 2B-O
W
IG Right kick panel
(
SH IE LD E D)
A A
AA
A
A
A
A
A
A
(SHIELDED)
(
SHIELDED)
AAB
AA
(
SHIELDED)54 216
IG 211
BR
BR
BR
BR
(
SHIELDED)
12
34567891011 12 13
14 15
16 17 18 19 20 21 22 2324 25 2612345678
9 1011121314151612
34567891011
12 13
14 15 16 17 18 19 20 2122
J10 A , J11 B
JUNCTIO N CONNECTOR
AAAAAA
BBBCCC B E 5 D AR K G RAY CE 6 DARK GRAY
B J11A J10
GRAY A E 4 DARK GRAY
ENGINE CONTROL MODULEJUNCTION CONNECTOR
J 2
JU NC T IO N
CONNECTOR
BR BR BR BRW-BW-B
SG CG SD L BAT
(
SHIELDED)
W WW-LBR BRL
W
D 2
DATA LINK CONNECTOR 3
GRAY
C SPD
To S peedometer[C omb. M eter]
<18-19V- W
B(
A/T)
To ST Relay< 1-3 C 2
CRANKSHAFT POSITION SEN SORFrom Ignition Coil
and D istributor< 5-3
2
1
G WW From C ruise C ontrol
ECU< 13-4
From Airbag Sensor
Assembly< 11-2
+B 12
B-R8TE1
From
Airbag
Sensor
Assembly
<11-2
W-L

K
1
234
3 RAV4
2
1H 12
1H 71I91D11H12
2 1
ID15A
DOME
Left kick panelINTEGRATION RELAY
B 6
BUCKLE
SW LH
100A ALT2ACC
IG 1 AM1 4
I10
IGNITION SW
BATTERY 1D 9
1K 440A
AM1
2
28
6 2
W WF 7
FU SIBLE
LIN K B LO C K
W80A MAIN
1D 7
1F 1
1B 8 419
318 B-YBR-L
W-B W-BR-Y
2
1
W-B W-B
Unlock and Seat Belt Warning Power
Source
W-B C10
HIGH BEAM INDICATOR LIGHT
[COMB. METER]
R-G W-B
Headlight
W-B
34
12
2
22
1G 81J 4
Right kick panel 15A
H-LP
LH15A
H-LP
RH 5
21 2133
R-Y
818
H-LP RELAY
H 1
HEADLIGHT
LHH 2
HEADLIGH T
RH
17
LIGHT
CONTROL SWDIM MER
SW
OFF
TAIL
HEAD
LO W
HIGH
FLASHH T ED HF HU HL
C13
COMBINATION SW9 6
1J 10
1G 112
2
10 1199
R-BR-LR-G
R-Y
R-G
R-YR-G
R- WR-Y
R-W
1J 7
1G 9
R-W R-W14
2 1
IG 30A
MAIN
NO. 1
F 8
10A GAUGE
[FUSE BLOCK]
9
ID Left kick panel 10 5W
W
A
AJ10
JUNCTION
CONNECTOR RR
10 1G
1C 14
R-G
R- Y
1E 8
7BB
CA8A
5B
11J 5
L-Y
Y-B
R-L
R- L
C 9 A , C11 B
J10 A , J11 B
JUNCTION CONNECTOR SEAT BELT WARNING
LIGHT[COM B. M ETER]R-W
1L 5
1
D 6
DOOR COURTESY SW
(
Driver' s Side) 6
1 2
U 1
UNLOCK
WARNING
SW
L-B
BA CB
W-B51D
J10 A , J11 B
JUNCTION
CONNECTOR W-B
W-B AAAAAA
BBBCCC JUNCTION CONNECTOR
13 9 8 7 6 5 4 3 2 1 101112
10 9 8 7 6 5 4 3 2 1A C 9 BROW N
B C11 GRAY SEAT BELT WARNING LIGHT
[CO MB . M ETE R ]
B J11 G R A YA J10 G R A Y

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
4 RAV4
2AC C
IG 1
IG 2
ST2 AM1 4
6
8 7AM2
1D 9
1K 4
221E 91H13
1J 21D 81D3
22 2
1E 1
66
2 1
5 3
A
AA
A
EA EC20 IB 2
2 EA1 9 IG11C 22C 15B 2B 11B1B 3B 4B
12 C 14 A 13 A 26 A 2 A 15 A 1 A C 661E 8
1B 8
5A 4A 2B 8A 2IG1
15IG2 16IG2 7IG1
7B 6C 19C 18C 8C 7C 15C
4 2
31 21 21
IG 7A 8A 2C 14B 13B 4C 9C 11C 11 IG1
7EA17
1D1
1F
B-R B-R B-RR-W
WB-O B-OR-W R-W B-WJ 5
JUNCTION CONNECTOR
R- W
B-O
B-Y
B
B- W WB
WW-B W-B B-R B-RBR
BR
BR P-BP Y-B LG L-B BR-B
B- R 1
20 1611
62 2
21 17
Y-R W-RL- Y R-L G-WV-WB W-B W-B W-B
LG
R-G W-B
LG LG-RR- B
LG LG - RR- BLG R-G
LG R- G
2
BB3
BB
R- LR- L R- L R-L
B
4 3
10 I1 0
IGN ITIO N S W
15A
EFIF 8
7. 5A IGN
[FUSE
BLOCK]
100A ALT80A MAIN
F 7
FUSIBLE
LIN K B LOC K
BATTER Y
J 1
JUNCTION
CONNECTOREFI
MAIN
RELAYBATT N SW TE1 PIM VC VTA THA TH W PTN K D
STA +B E1 EO1 EO2 S1 S2 SL SLD+ SLD-
BR
J 2
JUNCTION
CONNECTOR
Radiator right Intake manifold
ELECTRONICALLY CONTROLLED
TR ANSM ISSIO N SO LENO IDFR+ FR- RR+ RR- B/K SPDP L2R OD2 S ee E ngine Control S ystem< 2-2 < 2-3
S 1
SO LENO ID VALVE
SLDV 3
VEHIC LE SPEED
SENSOR(
Front)V 4
VEHICLE SPEED
SENSOR(
R ear)
From S top Light SW
<9-3 To Speedometer
[C omb . M ete r]
<18-1 To ST R elay
<1-3
Right kick panelB
B
JU NC TION
CONNECTOR
O 4
O/D MAIN
SW
J 3
JUNCTION
CONNECTOR
PAR K/N EUTR AL
POSITION SWCOMBINATION M ETER C 9 A , C10 B
E 3
ELECTRONICALLY CONTROLLED
TRANSMISSION PATTERN SELECT SW
F 8
10A GA U GE
[FUSE BLOCK]
E 4 A , E 5 , E 6 CB ENG INE CO NTRO L M O DU LE12
34567891011
12 13
14 15 16 17 18 19 20 2122 12345678
9 10111213141516 A E 4 DARK GRAY BE 5 DARK GRAY
B C10 BLUE ENGINE CONTROL MODULE
CO M BINATION M ETER
Power Source Electronically Controlled Transmission
20A
AM2
O/D OFFEC T
PW R
26 12
34567891011 12 13
14 15
16 17 18 19 20 21 22 2324 25
13 9 8 7 6 5 4 3 2 1101112 139 8 7 6 5 4 3 2 1101112E 6 C DARK GRAY
C 9 A BROWN
BR
3 C ST
LG NORMALPOW ER
A AB-W
W
13
3B 3A
6B 1A
5B 2A
1B 12 IG 2 1 3 IG 2 1 4 IG 2
L- B BR-B
(
4WD) (4WD) (
4W D)(
4WD)
(4 W D ) (
4WD)
E 1 A , B(
2W D)
(
4W D)CA
BB BB
4A 9A 5A
4B 3B 8B2B 6A(
2W D)
(
4W D)
(
2WD)
(
4WD)CA R- L
R- L
P 1 A , B
J 5
JUNCTION CONNECTOR
(
4WD) (
4WD) (
4WD)
AB
AA
J10 A , J11 B
40A
AM1
123
4
5
67891
756234
8910 A (
2WD)
P 1 GRAY B(
4W D)
P 1 GRAY PAR K/NEU TR AL PO SITIO N SW
123A (
2WD)
E 1 GRAY ELECTRONICALLY CONTROLLED
TRANSMISSION SOLENOID123
456B (
4WD)
E 1 GRAY ELECTRONICALLY CONTROLLED
TRANSMISSION SOLENOID
AAAAAA
BBBCCCJU NC TION
CO N NEC TO RJ10 A , J11 B
JUNCTION
CONNECTORR-L
AA
W-B B J11 GRAYA J10 GRAY
P
P
From Cruise Control
ECU< 13-3 (
4WD)
9B
E2
B-W To Cruise
Control
ECU< 13-2

K
1
234
5 RAV4
1D 91D 6
1H 3 1F 5
40A
AM1
C 5
C IG ARETTE
LIG H TER 2
CLOC K C 7 1K 4
1E 4
1H 2
IG1H 71I 92 61
W-B
W-B GR L-Y
GR L- RW-B GRGR
Left kick panel
Power Source Cigarette Lighter and Clock Ignition
7ACC
IG1
IG2
ST2 AM 13
6 AM 2
6
F 8
15 A
CI G & R A D
[FUSE BLOCK]
2 2
214
1H
7EA1 11 IG1
228
1D
1J 5
1I 22
L-Y
IG14
2
217 L- RBB-YB-O
W
B-R B-R B-R
L-Y20A AM2 L-Y
I1 0
IG N ITIO N S W
W
W
1
F 7
FU SIBLE
LIN K B LO CK
BATTER Y
W
L-Y
4
2
80A MAIN100A ALT
G+B-W B-O
B- O B- O
BRBR B-O
14 2 1
3 5
1A 2A 1
B2
B
CB
IGT IGF EXT DISTRIBUTO R IG N ITIO N C O IL AN D DISTRIBU TO R
I 2
IG N ITE R I 3 AB-O
G-
2
N 1
N OISE FILTER
(
Ig nitio n S ystem)
IG N ITION
COIL
ECR L- Y
T o E ngine Control M odule
<2-2
To Engine Control M odule
<2-3 <2-4
Intak e ma nifo ld B
20
15A DO ME18 191 2
8IG2
D
DD
To T achometer
[C omb. M ete r]
<18-1
J 4
JU NC TIO N
CONNECTOR
B B BB
To A /C A mplifier
<20-4
B
B , I 4
W
A A
J 2
JUNCTION
CONNECTOR CD
CDJ 3
JUNCTION
CONNECTOR
ID AB
AA
W-B W-BB
BJ10
JUNCTION
CONNECTOR J10 A , J11 B
JU NC TIO N
CONNECTOR
Right kick panel12 A I 3 B LAC K BI 4 B LA C K IGNITION COIL AND DISTRIBUTOR
123456
7 8 9 101112B J11 B LUE J10 A B LUE JUNCTION CONNECTOR 12