Page 322 of 1354

DI3Z6−01
ENGINE CONTROL SYSTEM Check Sheet
Customer’s Name
Driver’s Name
Data Vehicle
Brought in
License No.
Model and Model
Year
Frame No.
Engine Model
Odometer Reading
km
miles
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Driveaability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after−fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Datas Problem
Occurred
Problem Frequency
Condition When
Problem Occurs
Weather
Engine Operation
Engine Temp. Place Outdoor
TemperatureConstant
Sometimes ( times per day/month)Once only
Other
Fine
CloudyRainySnowyVarious/Other
Hot
Warm CoolCold (approx. °F/ °C)
Highway
SuburbsInner CityUphillDownhill
Rough road
Other
Cold
Warming upAfter Warming upAny temp.Other
Starting
Just after starting ( min.)IdlingRacing
Driving
Constant speedAccelerationDeceleration
A/C switch ON/OFF
Other
Condition of MILRemains on Sometimes light up Does not light up
NormalMalfunction code(s) (code )
Freeze frame data ( )
NormalMalfunction code(s) (code )
Freeze frame data ( )
Normal mode
(Precheck)
Check Mode DTC InspectionInspector’s
Name
DI−2
− DIAGNOSTICSENGINE
1996 RAV4 (RM447U)
CUSTOMER PROBLEM ANALYSIS CHECK
Page 446 of 1354
Brought InInspector ’s
System Check Sheet
Name
Customer ’s NameTransaxle Control
Registration No.
Frame No.
Date VehicleRegistration Year:
Date Problem
Frequency
Problem Occurs Occurred/ /
Odometer Reading
SymptomsIntermittent ( times a day)
Vehicle does not move Any positionContinuous
Particular position) / /km
mile
/ /
Shift point too high or too low No up−shift 1st → 2nd
Lock−up malfunction
Harsh engagement No down−shift
(
3rd → O/D) (
N → D (
2nd → 1st) 2nd → 3rd
3rd → 2nd O/D → 3rd
Slip or shudder
No kick−down
Malfunction code (Code )Any drive position) Lock−up
Others
1st Time
2nd Time(
Indicator LampRemains ON Check ItemMalfunction
Normal
DTC Check
Normal
NormalMalfunction code (Code )
DI40A−01
DI−126
− DIAGNOSTICSAUTOMATIC TRANSAXLE (A241E)
1996 RAV4 (RM447U)
CUSTOMER PROBLEM ANALYSIS CHECK
Page 492 of 1354
DI40S−01
Transaxle Control
System Check SheetInspector ’s
Name:
Customer ’s Name
Registration No.
Registration Year
Frame No.
Date Vehicle
Brought InOdometer Readingkm
mile / /
/ /
Date Problem
Occurred
Frequency Prob-
lem Occurs?/ /
Continuous Intermittent ( times a day)
Symptoms
Vehicle does not move ( Any position Particular position )
No up−shift ( 1st → 2nd 2nd → 3rd 3rd → O/D )
No down−shift ( O/D → 3rd 3rd → 2nd 2nd → 1st )
Lock−up malfunction
Shift point too high or too low
Harsh engagement ( N → D Lock−up Any drive position )
Slip or shudder
No kick−down
Others
Check ItemMalfunction
Indicator Lamp
DTC Check
1st Time
2nd Time Normal code Malfunction code (Code ) Normal Remains ON
Normal code Malfunction code (Code ) DI−172
− DIAGNOSTICSAUTOMATIC TRANSAXLE (A540H)
1996 RAV4 (RM447U)
CUSTOMER PROBLEM ANALYSIS CHECK
Page 553 of 1354
DI41D−01
:
Customer ’s Name
Date Vehicle
Brought InRegistration Year Registration No.
Frame No.
Odometer Reading/ /
/ /
Date Problem First Occurred
Frequency Problem Occurs/ /
ContinuousIntermittent ( times a day)
ABS does not operate.
ABS does not operate efficiently.
ABS Warning Light
AbnormalRemains ONDoes not Light Up
DTC Check1st Time
2nd TimeNormal Code
Malfunction Code (Code )
Normal CodeMalfunction Code (Code )
Symptomskm
miles Inspector ’s
name
ABS Check Sheet
− DIAGNOSTICSANTI−LOCK BRAKE SYSTEM
DI−233
1996 RAV4 (RM447U)
CUSTOMER PROBLEM ANALYSIS CHECK
Page 604 of 1354

DI42H−01
CRUISE CONTROL SYSTEM Check Sheet
Inspector ’s name:
Customer ’s Name
Date of VehicleRegistration No.
Registration Year
Frame No.
Odometer Reading / /km
Mile
Condition of
Problem Occurrence
Date of Problem
Frequency Problem
Occurrence
Occurs
Vehicle Speed when
Problem Occurred / /
Continuous Intermittent ( Times a day)
km
Mile Brought in
Auto cancel
occurs Driving condition
City driving Freeway Up hill Down hill
After cancel occurred, did the driver activate cruise control
again?
Yes No
Cancel does not
occur With brake ON
Except D position shift At 40 km/h (25 mph) or less
When control SW turns to CANCEL position
Cruise control
malfunction Slip to acceleration side
Slip to deceleration side
Hunting occurs
O/D cut off does not occur
O/D does not return
Switch
malfunction SET ACCEL COAST RESUME CANCEL
Faulty CRUISE
MAIN indicator light Remains ON Does not light up Blinking Symptoms
DTC Check1st Time2nd Time
Normal Code Malfunction Code (Code )
Normal Code Malfunction Code (Code )
− DIAGNOSTICSCRUISE CONTROL SYSTEM
DI−327
1996 RAV4 (RM447U)
CUSTOMER PROBLEM ANALYSIS CHECK