Page 97 of 1354
BE278−01
BE4671
Antenna Nut
BE5781
− BODY ELECTRICALAUDIO SYSTEM
BE−81
1996 RAV4 (RM447U)
REMOVAL
REMOVE ANTENNA ROD
HINT:
Perform this operation with the negative (−) terminal cable con-
nected to the battery.
(a) Turn the ignition switch to the ”LOCK” position.
(b) Remove the antenna nut.
(c) Press the ”AM” buttons on the radio receiver, and simulta-
neously turn the ignition switch to the ”ACC” position.
HINT:
The rod will extend fully and be released from the motor
antenna.
After removing the antenna rod, leave the ignition switch
at ”ACC”.
NOTICE:
TO prevent body damage when the antenna rod is released,
hold the rod while it comes out.
Page 1007 of 1354
MX05U−01
Q09032
2WD:
Clutch Release Fork Assembly
with Bearing
Clutch Release Fork SupportControl Lever Housing
Support Bracket
Boot O−Ring
Cover Clutch Release
Line Bracket
Transaxle Case
Transmission
Oil Cooler
Sub−Assembly
Elbow O−RingVehicle Speed Sensor
Transaxle Case Receiver
Transmission Oil
Pipe
Magnet
Transmission
Oil Pipe
Output Shaft Cover
Tapered Roller Bearing
Outer Race
Front Oil Seal
Input Shaft Front
Bearing
Transmission Oil Pump
Assembly
Differential Case Assembly
Oil Pump Drive Gear
17 (175, 13)
47 (480, 35)
34 (350, 25)
27 (275, 20)
7.4 (75, 65 in.·lbf)
17 (175, 13)
17 (175, 13)
17 (175, 13)
17 (175, 13)
17 (175, 13)
17 (175, 13)
N·m (kgf·cm, ft·lbf): Specified torque
Non−reusable part Gasket
MX−12
− MANUAL TRANSAXLEMANUAL TRANSAXLE ASSEMBLY
1996 RAV4 (RM447U)
MANUAL TRANSAXLE ASSEMBLY
COMPONENTS
Page 1008 of 1354
Q09033
Clutch Release
Fork Assembly
with Bearing
Clutch Release Fork Support
Control Lever Housing
Support Bracket
Boot O−Ring
Cover
Clutch Release
Line Bracket
Transaxle Case
Elbow O−RingVehicle Speed Sensor
Transaxle Case Receiver
Transmission Oil
Pipe
Magnet
Output Shaft Cover
Tapered Roller Bearing
Outer Race
Front Oil Seal
Input Shaft Front
Oil Seal
Transmission Oil Pump
Assembly
Differential Case Assembly
Oil Pump Drive Gear
34 (350, 25)
27 (275, 20)
7.4 (75, 65 in.·lbf)
17 (175, 13)
17 (175, 13)
17 (175, 13)
17 (175, 13)
17 (175, 13)
17 (175, 13)
N·m (kgf·cm, ft·lbf): Specified torque
Non−reusable part
Precoated part 4WD:
Transfer Assembly
Transmission
Oil Pipe
17 (175, 13)
17 (175, 13)
69 (700, 51)
69 (700, 51)
39 (400, 29)
47 (480, 35)
Differential Side Gear
Intermediate Shaft
Snap Ring
69 (700, 51)
Drain Plug
Oil Cooler Line Gasket
Gasket
− MANUAL TRANSAXLEMANUAL TRANSAXLE ASSEMBLY
MX−13
1996 RAV4 (RM447U)
Page 1009 of 1354

Q09034
N·m (kgf·cm, ft·lbf): Specified torque
Non−reusable part
Precoated partTransmission Case Cover Transmission CaseNo.2 Selecting Bellcrank with
Selecting Bellcrank Support Shift and Select Lever
Shaft Assembly
No.1 Oil Receiver Pipe Reverse Restrict
Pin Straight Screw PlugBack−Up Light SwitchNo.3 Shift Fork No.3 Shift Fork ShaftInterlock Roller
Snap RingShift Head
Shift and Select Lever
Shaft Lock BoltNo.2 Shift Fork Shaft Straight Screw Plug Reverse Shift Arm Bracket Assembly
Snap Ring
Reverse Shift Fork
No.1 Shift Fork
No.1 Shift Fork Shaft Seat
Spring
Ball
Slotted Spring
PinSnap RingSnap Ring
No.2 Shift Fork
No.2 Oil Receiver Pipe
Drain Plug Filler Plug
x10 x17
24 (240, 17)
25 (250, 18)
25 (250, 18)
24 (240, 17)
24 (240, 17)
25 (250, 18)
17 (175, 13)
40 (410, 30)
13 (130, 9)49 (500, 36)20 (200, 14)
17 (175, 13)
29 (300, 22)
49 (500, 36)
20 (200, 14)
49 (500, 36)
49 (500, 36)
29 (300, 22)
Breather Plug Gasket Gasket
Gasket Gasket Gasket
Gasket MX−14
− MANUAL TRANSAXLEMANUAL TRANSAXLE ASSEMBLY
1996 RAV4 (RM447U)
Page 1019 of 1354
Z00192
SST
MX0DU−01
Z00194
SST
Q08014
SST
Q05164
SST
Q00141
SST MX−24
− MANUAL TRANSAXLEMANUAL TRANSAXLE ASSEMBLY
1996 RAV4 (RM447U)
REPLACEMENT
1. REPLACE INPUT SHAFT BEARING AND OIL SEAL
(a) Remove the 3 bolts and transaxle case receiver.
(b) Using SST, pull out the bearing.
SST 09612−65014
(c) Using a screwdriver, remove the oil seal.
(d) Using SST, drive in a new oil seal.
SST 09608−00081, 09950−70010 (09951−07150)
(e) Coat the lip of seal with MP grease.
(f) Using SST, drive in a new bearing.
SST 09950−60010 (09951−00580), 09950−70010
(09951−07150)
(g) Install the transaxle case receiver.
(h) Install and torque the 3 bolts.
Torque: 7.4 N·m (75 kgf·cm, 65 in.·lbf)
(i) Using SST and a press, remove the inner race.
SST 09950−00020
(j) Using SST and a press, install a new input shaft front
bearing inner race.
SST 09316−60011 (09316−00021)