1996 TOYOTA RAV4 RADIATOR FAN

CO0BP−02
S01819
Lower Radiator
Hose
No.2 Cooling
Fan Connector
(w/ A/C)
Radiator
Assembly Upper Radiator
Support
ECT Switch
ConnectorRadiator
Upper Radiator
SupportNo.1 Cooling FanNo.2 Cooling Fan
(w/ A/C)
Radiator Cap
Upper Radiator Hose
Engine Wire
Radiator Reservoir Hose
A/T Oil Cooler Hose
 O−Ring
No.1 Cooling
Fan Connector Lower Radiator
Support Cooler Condenser
RH Engine
Under Cover
LH Engine
Under CoverLH Engine
Under Cover
 Non−reusable partM/TA/TDrain Plug
− COOLINGRADIATOR
CO−15
1996 RAV4 (RM447U)
COMPONENTS

CO0BQ−03
S01355
S01278
w/ A/C
S01293
CO−16
− COOLINGRADIATOR
1996 RAV4 (RM447U)
REMOVAL
1. REMOVE ENGINE UNDER COVERS
2. DRAIN ENGINE COOLANT
3. w/ A/C:
REMOVE COOLER CONDENSER (See page AC−47)
4. REMOVE RADIATOR ASSEMBLY
(a) Disconnect the No.1 cooling fan connector.
(b) w/ A/C:
Disconnect the No.2 cooling fan connector.
(c) Disconnect the ECT switch connector for electric cooling
fan.
(d) Disconnect the engine wire clamp from No.1 cooling fan
shroud.
(e) Disconnect the upper radiator hose from radiator.
(f) Disconnect the lower radiator hose from radiator.
(g) Disconnect the radiator reservoir hose from radiator.
(h) Disconnect the 2 A/T oil cooler hoses from oil cooler
pipes.
(i) Remove the 2 bolts and 2 upper radiator supports.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
(j) Remove the radiator assembly.
HINT:
At the time of installation, plaese refer to the following items. Af-
ter installation, check that the rubber cushion (A) of the support
is not depressed.
(k) Remove the 2 lower radiator supports.
5. w/ A/C:
REMOVE NO.2 COOLING FAN FROM RADIATOR
Remove the 3 bolts and cooling fan.
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
6. REMOVE NO.1 COOLING FAN FROM RADIATOR
Remove the 4 bolts and cooling fan.
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)

CO0BT−02
S01818
Radiator
No.1 Cooling Fan Lower Radiator Hose
No.2 Cooling
Fan Connector
(w/ A/C)
Upper Radiator
Support
Radiator Cap
Upper Radiator Hose
Engine Wire
Radiator Reservoir Hose
A/T Oil Cooler Hose
Drain Plug
 O−Ring
LH Engine
Under Cover ECT Switch
Connector
Radiator
Assembly
Cooler Condenser
Lower Radiator
Support
No.1 Cooling
Fan Connector
RH Engine
Under Cover
 Non−reusable PartA/T
M/TUpper Radiator
Support
LH Engine
Under Cover NO.1 COOLING FAN
− COOLINGELECTRIC COOLING FAN
CO−19
1996 RAV4 (RM447U)
COMPONENTS

S01820
Upper Radiator Support
No.2 Cooling Fan Connector
No.2 Cooling Fan
Cooler Condenser
RH Engine
Under Cover NO.2 COOLING FAN
x 6 CO−20
− COOLINGELECTRIC COOLING FAN
1996 RAV4 (RM447U)

CO18L−01
S01356
(A)
S01433
− COOLINGELECTRIC COOLING FAN
CO−21
1996 RAV4 (RM447U)
REMOVAL
1. REMOVE NO.1 COOLING FAN (See page CO−16)
2. REMOVE NO.2 COOLING FAN
(a) Remove the RH engine under cover.
(b) w/ A/C:
Remove the cooler condenser (See page AC−47).
(c) Remove the upper radiator supports.
Torque:13 N·m (130kgf·cm, 9 ft·lbf)
HINT:
At the time of installation, plaese refer to the following items. Af-
ter installation, check that the rubber cushion (A) of the support
is not depressed.
(d) Remove the No.2 cooling fan.
(1) Disconnect the cooling fan connector.
(2) Push the radiator toward the front bumper.
(3) Remove the 3 bolts.
(4) Push the No.2 cooling fan toward radiator and pull
it upward.

29
G
Position of Parts in Engine Compartment
I 1 Idle Air Control Valve R 1Radiator Fan Motor
I 2 Igniter R 2 Rear Washer Motor
I 3 Ignition Coil and Distributor
I 4 Ignition Coil and Distributor S 1 Solenoid Valve SLD
I 5 Injector No. 1 S 2 Starter
I 6 Injector No. 2 S 3 Starter
I 7 Injector No. 3
I 8 Injector No. 4 T 1 Throttle Position Sensor
I 9 Intake Air Temp. Sensor
V 1 Vapor Pressure Sensor
K 1 Knock Sensor V 2 Vehicle Speed Sensor (Combination Meter)
V 3 Vehicle Speed Sensor (Front)
M 1 Manifold Absolute Pressure Sensor V 4 Vehicle Speed Sensor (Rear)
V 5 VSV (Center Diff. Lock No. 1)
N 1 Noise Filter (Ignition System) V 6 VSV (Center Diff. Lock No. 2)
V 7 VSV (EGR)
O 1 Oil Pressure SW V 8 VSV (EVAP)
O 2 Oxygen Sensor (Bank 1 Sensor 1) V 9 VSV (Vapor Pressure Sensor)
O 3 Oxygen Sensor (Bank 1 Sensor 2)
W 1 Water Temp. Sender
P 1 Park/Neutral Position SW (A/T)

157
RADIATOR FAN AND CONDENSER FAN

158
RADIATOR FAN AND CONDENSER FAN
66
6666
66 66
666 IB2 1
M
1 2
1 2
1
EB EA LG - BW-R B-Y
B-R B-R
W-B W-B JUN CTIO N
CONNECTOR
RADIA TOR FAN
MOTOR R 1
A/C CONDENSER
FAN M OTOR A 1FR O M M G /C R ELAY
W-B
FROM POW ER SOURCE SYSTEM (
SEE PAGE 54)
W-B
W-B
B-R
W-R
R-W
2 2
2W
B-YB-Y
L-R
B
W-BB-YW
W-BE 1
B-Y
6FUSIBLE
LIN K
BLOCK F 7
100A ALT
24 13
52 31
25 13
4FAN NO. 1 RELAY
FAN NO. 2 RELAY
FAN NO. 3 RELAY25 413
E/G
MAIN
RELAY
2A
A/C W ATER
EMP. SW A 4B-R
LG -B LG
W-B
J 1A/C SINGLE PRESSURE SW A 3
130A
CDS
FAN
4 30A
RDI
FAN
2 2 22 3
L-R
B
W-B
W-B
W-B
7. 5A
ECU-IG
[FUSE
BLOCK]
13 12
F 8
1E 6
1A 6
3 2
AA
A
T
M