1991 MITSUBISHI ECLIPSE Service Manual

MANUAL TRANSAXLE - General Information214
F5M22 (4G63 Engine)
Clutch housing
Bearrin
‘. ;
lg retainer
2nd speed gear
1st speedgear
1 st-2ndspeed
synchro-
I,
nizerassembly
3rd speed gear
3rd-4th speed synchronizer assembly4th speed gear
5th speed gear
5th speed
/
synchronizerassembly
Rear cover
,Reverse gear.norse-preventron
device
SpacerOutput shaft
Spacer‘Differential drive gear
SpacerDrain plug
TFMOOI 1

21-4MANUAL TRANSAXLE - General Information
F5M33Clutch housing
Bearing retainer
2nd
1st speed
sPteed gear
3rd speed gear
ge’-
l--z& , I ii’Input shaft
3rd-4th speed synchronizer assembly
4th speed gear
I5th speed gear
1 st-2nd
speed
synchro-
nizerassembly
I
5th speed
/
synchronizerassembly
cRear cover
Reverse gear
noise-prevention
deviceIntermediate gear
- Outputshaft
‘Differential drive gear
Spacer
Drain plug
/Differentral
TFMOO25

MANUAL TRANSAXLE - Specifications
SPECIFICATIQNS
3ENERAL SPECIFICATIONS
ItemsModel
Applicable engine
TypeGear ratio
1 st2nd3rd
4th5th
Reverse
Final reduction ratio
Speedometer gear ratio (driven/drive)
Oil quantityliters (qts.)
SERVICE SPECIFICATIONShl22CBA
”
.,NZlCA-ASpecifications
1TF5M22-1
-VFWF5M22-2-VPZV
46374G63-DOHC
5-speed transaxle5-speed transaxle
floor shiftfloor shift
3.363
3.363
1.947
1.9471.285
1.285
0.9390.939
0.756
0.7563.0833.083
4.3224.322
29136291361.8 (1.9)1.8 (1.9)
F5M33-2-SPA!4G63-DOHC (Turbo)5-speed
trzinsaxlefloor shift.-~,3.090
1.833
1.217
0.888
0.7413.166
4.153
291362.2 (2.3)
ItemsStandard value
Transaxle
Input shaft end play
Input shaft front bearing end play
Input shaft rear bearing end play
Intermediate gear bearing end play
Intermediate gear preload
Output shaft preload
Differential
Differential case preload
Differential pinion backlash
LimitSpecifications
o-0.05 (O-.002)
0.01-0.12 (.0004-.005)
0.01-0.09 (.0004-.004)
0.01-0.14 (.0004-,006)
0.05-0.10 (.002-.004)
0.05-0.10 (.002-.004)
0.05-0.10 (.002-.004)
0.025-0.150 LOO1 -.006)mm (in.)
Synchronizer ring and clutch gear clearance0.5 (.02)

21-6MANUAL TRANSAXLE - SDecificationsSNAP RING (FOR ADJUSTMENT) AND SPACER
Part name
Snap ring (F5M22)
(For adjustment of input shaft front bearing
end play)
Snap ring (F5M22)
(For adjustment of input shaft rear bearing
end play)
Snap ring (F5M33)
IFor adjustment ,of input shaft rear bearing
and play)
jpacer (F5M33)
For adjustment of input shaft end play)
nap ring
‘or adjustment of intermediate gear front bearing
nd play). . .
Thickness mm (in.)
‘~y~f$~t’onPart N;: :,‘.I2.24
1.0882)NoneM D706537
2.31 (.0909)BlueM
D706538
2.38 (.0937)BrownMD706539.f.1.80 (.0709)Blue
MD7307851.87 t.0736)White
MD7307861.94 t.0764)None
MD7307872.01 (.0791)Green
MD7307882.08
LO81 9)YellowM D730834
2.15 (.0846)Brown
MD7308351.40 (.0551)Blue
MD7232761.45 (.0571)PurpleM
D7308891.50 (.0591)Red
MD7232771.55 (.0610)WhiteM
D7308901.60 (.0630)Yellow
MD7232781.65 (.0650)BrownMD730891
1.70 (.0670)Green
MD7232791.75 f.0689)Orange
MD7308920.80 I.031 5)80MD727661
0.83 (.0327)83
MD7209370.86
i.0338)86M D720938
0.89
i.0350)89MD7209390.92 t.0362)92
MD7209400.95
l.0374)95MD720941
0.98
l.0386)98MD7209421 .Ol
i.0398)01MD7209431.04 (.0409)04
MD7209441.07 (.0421)07
MD720945
1 .lO (.0433)JMD71 0454
1
.I3 i.0445)DMD7002701.16 (.0457)
KMD71 0455
1.19 (.0468)
LMD71 0456
1.22 (.0480)
GMD700271
1.25
l.0492)MMD71 0457
1.28 t.0504)
NMD71 0458
1.31 f.0516)
EMD7065741.34 (.0527)
0
MD7104591.37 (.0539)
PMD7104601.40 (.0551)
-MD7065731.43
i.0563)QMD710461
1.46 t.0575)
RM D7 10462None 1.4 (.0551)
MD7037791.5 (.0591)Brown
MD7037801.6
(0630)BlueMD703781

MANUAL TRANSAXLE Part name
Spacer (F5M22)
(For adjustment of intermediate gear preload)
Spacer (F5M33)
:For adjustment
ofintermediate
gearpreload)
ipacer
=or adjustment of output shaft preload)Thickness mm (in.)
~ye~~~~tionPart No.
0.68 t.0268)68
MD735663 ’
0.71(.0280)71MD7356640.74(.0291)
74
MD7356650.77(.0303)
77MD7356660.80
LO31 5)80M D723307
0.83f.0327)
83M
D723308
0.86
i.0338)86MD7233090.89
i.0350)89MD72331 00.92
i.0362)92MD72331 10.95(.0374)
95MD72331
20.98
i.0394)98MD72331 3
1 .Ol(.0398)01MD7233141.04(.0409)
04MD72331
51.07(.0421)
07MD72331
6
1 .I0(.0433)10MD72331 71.13(.0445)
13MD72331 8
1 .16i.0457)16MD72331 91.19(.0468)
19MD7233201.22(.0480)
22MD723321
1.25t.0492)
25M
D723322
1.28(.0504)
28
MD723323
1.31(.0516)31MD7233241.34(.0527)
34
MD7233251.37(.0539)
37M
D723326
0.80
LO31 5)80MD7241 420.83(.0327)83MD7241
430.86t.0338)
86MD7241 44
0.89(.0350)
89MD7241
450.92(.0362)
92MD7241 46
0.95f.0374)
95MD7241
470.98
i.0386)98MD7241 48
1 .Ol(.0398)01MD7241 491.04(.0409)
04MD7241
501.07
i.0421)07MD7241 511.10
l.0433)10MD7241 52
1 .I3i.0445)13MD7241 531.16(.0457)
16MD7241 54
1.19
l.0468)19MD7241 551.22
i.0480)22MD7241 56
1.25(.0492)
25MD7241
571.28(.0504)
28MD7241 58
1.31LO51 6)31MD7241 591.34(.0527)
34MD7241
601.37
i.0539)37MD7241 610.83(.0327)
83
MD7209490.86
i.0338)86M D720950
0.89
i.0350)89MD720951

21-8MANUAL TRANSAXLE - Specifications
Part name
Spacer
(For adjustment of output shaft preload)spacer(F5M33)
For adjustment of output shaft preload)
ipacer'or adjustment of differential case preload)Thickness mm (in.)
~dyemnt$j~at'on0.92
(0362)92
0.95
(0374)95
0.98 (.0386)98
1 .Ol t.0398)
011.04 (.0409)041.07 (.0421)071.10
(0433)101
.I3 (0445)13
1 .16 (0457)161
.I9 (0468)191.22 (.0480)22
1.25 (.0492)25
1.28
(0504)28
1.31
(0516)311.34 (.0527)34
0.83
(0327)83
0.86
(0338)86
0.89
(0350)89
0.92
(0362)92
0.95 (.0374)95
0.98
(0386)98
1 .Ol
l.0398)011.04 (.0409)041.07
(0421)07
1 . 10 (.0433)J1
.I3 (0445)D1.16 (.0457)
K1
.I9 (0468)L1.22 (.0480)
G1.25 (.0492)M
1.28 (.0504)
N1.31 (.0516)
E1.34 (.0527)0
0.80 (.0315)80
0.83 (.0327)83
0.86 (.0338)86
0.89
(0350)89
0.92 (.0362)92
0.95 (.0374)95
0.98 (.0394)98
1 .Ol t.0398)011.04
i.0409)041.07 (.0421)07
1
.I0 (0433)J1
.I3 (0445)D1
.I 6 (.0457)K
1 .19 (0468)LPart No.
MD720952
MD720953
MD720954
MD720955
MD720956
MD720957
MD720958
MD720959
MD720960M
D720961
MD720962
MD712346MD71 2347M
D7 12348MD71 2349
MD720937M
D720938
MD720939
MD720940MD720941
MD720942
MD720943M
D720944
MD720945
MD710454
MD700270MD71 0455
MD710456MD700271
MD710457
MD710458
MD706574
MD710459MD727661
MD720937
MD720938
MD720939M
D720940MD720941
MD720942
MD720943
MD720944
MD720945MD71 0454
MD700270
MD710455
MD710456

MANUAL TRANSAXLE - Specifications
Part name
Spacer
(For adjustment of differential case preload)
Spacer
(For adjustment of differential pinion backlash)
TORQUE SPECIFICATIONSThickness mm (in.)
1.22 f.0480)
1.25 (.0492)
0.75-0.82
(.0295-.0323)
0.83-0.92
(.0327-.0362)
0.93- 1 .oo
(.0366-.0394)
1.01-1.08
(.0398-.0425)
1.09-1.16
(.0429-.0457)Identification
symbol
GM
-
-
-
-Part No.
MA180862MA1
80866MA1 80875MA1 86876
Items
Nm
Shift lever to lever (A)
19-28
Lever (A) to bracket assembly
17-26
Drain plug
30-35Filler plug
30-35Starter motor mounting bolt
27-34
Transaxle bracket
60-80Shift lever knob
4.5-7.5
Shift cable and select cable to body9-14
Shift lever assembly to body
9-14
Automatic seat belt guide ring attaching bolt17-26
Clutch release cylinder mounting bolt
15-22
Clutch tube to transaxle assembly
15-22
Transaxle mount bracket to transaxle
60-80Shift cable and select cable to transaxle15-22
Under cover
9-13
Transaxle mounting bolt [12 mm (.47 in.) diameter
bolt143-55
Transaxle mounting bolt [IO mm (.40 in.) diameter
bolt130-35Transaxle mounting bolt
[8 mm (.31 in.) diameter bolt]IO-12Tie rod end to knuckle
24-35
Lower arm ball joint to knuckle
60-72Bell housing cover
IO-123ear cover bolt
15-223ackup light switch
30-35
loppet plug30-42
jpeedometer sleeve bolt3.0-5.0nput shaft lock nut
140-160ntermediate lock nut
gear
140-160
3everse idler gear shaft bolt
43-55
rransaxle case tightening bolt
35-42
stopper bracket bolt
15-22
qestrict ball assembly30-35
ft.lbs.
13-2012-18
22-25
22-25
20-2543-58
3-5
7-10
7-1012-19
11-16
11-1643-58
11-16
7-1032-39
22-25
7-9
17-25
43-52
7-9
11-1522-25
22-302.5-3.5
102-I 15
102-11532-39
26-3011-15
22-25

MANUAL TRANSAXLE - Specifications
ItemsNm
ftlbs.Reverse shift lever assembly attaching bolt
15-2211-15
Bearing retainer bolt15-2211-15
Differential drivegear
bolt
130-14094-101Interlock plate bolt
20-2715-19
Select lever assemblymountingbolt15-2211-15
LUBRICANTS
NZlCD-A
ItemsManual transaxle oil
Drive shaft oil seal lipSpecified lubricant
MOPAR Hypoid gear oil or equivalent
API classification GL-4 or higher
MOPAR Hypoid gear oil or equivalent
API classification GL-4 or higherQuantity lit. (qts.)
1.8 (1.9) 2.2 (2.3)’
As required
Shift lever bushingMOPAR Front Wheel Bearing Grease
Part No. 3837794 or equivalentAs required
SEALANTS AND ADHESIVES
NZlCE-A
IItemsSpecified sealants and adhesivesITransaxle case-clutch housing mating surfacesMitsubishi genuine Part No.
MD997740 or equivalent
Transaxle case-rear cover mating surfaces
Differential drive gear bolts
Bearing retainer screw (flush head screw)MOPAR Part
No.4318031 or MOPAR Part No.4318032or equivalent
Air breather
IMOPAR Part
No.4318025 or equivalent