1991 MITSUBISHI ECLIPSE Service Manual

AUTOMATIC TRANSAXLE - SDecificationsPart name
Thicknessmm (in.) Identification mark Part No.
Spacer
(F4A33)1.34 (0528)
0MD71 0459(for adjustment of differential case preload)
1.37
(.0539)PMD7 l&OSnap ring
(F4A33eW4A33)1.76 (.0693)BrownMD73331 4(for adjustment of output flange bearing end
play)1.82 (0717)NoneMD722538
1.88
(.0740)BlueMD721014
1.94
(.0764)BrownMD72101 52.00
(.0787)NoneMD721016
2.06
(.081 I)BlueMD721 0172.12 (0835)
BrownMD7225392.18
(.0858)NoneMD73331 5Snap ring
(F4A33eW4A33)1.3* (.051)NoneMD731 747(for adjustment of front clutch and rear
clutch end play)1.4”
(.055)BlueMD731 748
*: Rear clutch only1.5 LO59)BrownMD731 7491.6 (063)
NoneMD731 7501.7
(.067)
BlueMD731 7511.8 (071)
BrownMD731 752
1.9 (075)NoneMD731 7532.0
i.079)BlueMD731 7542.1 (083)
Brown
MD731 7552.2
(.087)NoneMD731756
2.3
t.091)BlueMD73i7572.4
l.094)BrownMD731758Snap
ring1.05 (04)
WhiteMD71 5800
r;oreydJustment of end clutch snap ring clear-1.30 ( 05)
YellowMD7158011.55
(.06)NoneMD715802
1.80 (.07)GreenMd71.58032.05
(.08)
PinkMD71 5804
Spacer
(F4A22)1.85 (.073)HMD700272‘for adjustment of differential case preload)
1.94 (.076)ccMD71 59562.03
(.080)FFMD71 59592.12
(.083)IIMD715962
2.21 (.087)LLMD71 59652.30
1.091)00MD71 59682.39
l.094)RRMD71 5971
spacer0.75-0.82 (.0295-.0323)MD722986
for adjustment of differential pinion and side
jear backlash)0.83-0.92 (.0327-.0362)MD722985
0.93- 1 .OO (.0366- .0394)w&@
1 .01-l .08 (.0398-.0425)MD72&%3’
1.09-1.16 (.0429-.0457)MD722982
spacer (W4A33)1 .I6 (.0457)16M D736929for adjustment of front output bearing
Ireload)1.19 (.0469)19MD7367511.22
(.0480)
22MD7369311.25
l.0492)25MD7261 661.28
(.0504)
28MD7185171.31 (0516)
31MD718518
1.34 LO528134MD718519

21-164AUTOMATIC TRANSAXLE - SDecificationsPart name
Spacer
(W4A33)(for adjustment of front output bearing
preload)Spacer
(W4A33)[for adjustment of center differential front
side gear end play)
Spacer
(W4A33)
Ifor adjustment of center differential rear
side gear end play)
Spacer (W4A33)
Ifor adjustment of drive bevel gear mount)jpacer
(W4A33)for adjustment of drive bevel gear train
Ireload)Thicknessmm (in.) Identification mark Part
Np.1.37
(.0539)37MD77 85&I::
1.40
(.0551)40MD79&21
1.43 (.0563)43MD7186221.46 (.0575)46.&&g~:
1.49 (.0587)49tiD718ji4’~“ ,.
1.52 (.0598)52MD718525
1.55 (.0610)55MD718526
1.58 (0622)
58MD71 85271.61 (0634)
61MD71 85281.64
(.0646)64MD71 85291.67 (0657)
67MD718530
1.70
(.0669)70MD71.8531
1.73 (.0681)73‘MD721’959
1.76 (.0693)76MD721960
0.53-0.60 (.0209-.0236)28MD727928
0.72-0.76 (.0284-.0299) 30MD727930
0.85-0.92 (.0335-.0362)32MD7279321
.01-l .08 (.0398-.0425)34MD727934
1.17-l .24 (.0461-.0489)41MD727941
0.59-0.66 (.0232-.0260)73MD724973
0.75-0.82 (.0295-.0323) 46MD724946
0.93-I .OO (.0366-.0394) 81MD724981
1.09-I .I6 (.0429-.0457) 43MD7249431.25-1.32 (.0492-.0520)
72MD724972__
1.34 (.0528)34MD723606
1.37 i.0539)37MD7236011.40 (0551)
40MD723602
1.43 (.0563)43MD723603
1.46
(.0575)46MD723604
1.49 (.0587)49MD723605
1.52 (.0598)52M D723606
1.55 (0610)55M D7236071.58 (.0622)58M
D723608
‘I .61 (.0634)61MD723609
1.64 (0646)
64MD7261 701.67
(.0657)67MD726471 .‘i,.,
1.28 (0504)B28MD7261671.31 (0516)
B31MD7261 68
1.34 (.0528)B34MD7261 691.37
(.0539)B37M D724326
1.40 (0551)B40MO724E27
1.43 (.0563)B43MD724328’
1.46 (0575)B46MD724329
1.49 (.0587)B49M D724330
1.52 (.0598)B52M D7243311.55
(.0610)B55MD7243321.58 (0622)
B58M D7243331.61 (0634)
B61MO724334

AUTOMATIC TRANSAXLE - Specifi6atiorisPart name
Spacer
(W4A33)(for adjustment of drive bevel gear train
preload)Spacer
(W4A33)(for adjustment of driven bevel gear train
preload)
Spacer (W4A33)
~for adjustment of driven bevel gear trainxeload)
spacer (W4A33)for adjustment of driven bevel gear mount)
Thickness1.64
(.0646)1.67
(.0657)1.70
(.0669)1.73 (0681)
1.76 l.0693)1.79
(.0705)
1.82(0717)
1.85
(.0728)
1.19
(.0469)
1.22(0480)
1.25(.0492)
1.28(0504)
1.31(0516)
1.34(0528)
1.37(.0539)
1.40(0551)
1.43(.0563)
1.46(0575)
1.49(.0587)
1.52(0598)
1.55(0610)
1.58(0622)
1.61(0634)
1.64(0646)
1.67(.0657)
1.70(.0669)
1.73(0681)
1.76(.0693)
1.79
(.0705)
1.82(0717)
1.85(0728)
1.88(.0740)
1.91(.0752)
1.94
(.0764)
0.13(0051)
0.16
(.0063)0.19 (0075)
0.22(0087)
0.25(.0098)0.28
(.Ol 10)0.31(0122)
0.34(0134)
0.37(0146)
0.40(.0517)
0.43(.0169)
0.46(0181)
0.49(.0193)
0.52(0205)mm (in.) Identification mark ‘Part
‘);ilb. I”
B64MD724335
B67MD724336
B70MD724337
B73M~724338
B76MD724339
B79MD724340882
MD724341
B85MD724342
19MD7261 72
22
MD722081
25MD722082
28MD722683
31MD722084
34MD722085
37MD722086
40MD722087
43MD722088
46MD722089
49MD7228090
52
.MD722091
55MD722092
58MD722093
61MD722694
64MD722095
67MD722096
70MD722097
73MD722098
76MD722099
79MD7221 00
82MD7221 01’
85MD7221 02
88
MD7221 03
91MD7221 04
94
MD7221 05
13MD720353
16MD720354
j19MD72035522M~$,gjg~~
25,:!,MD’ly&““$28””
“’ti&2&58
e>I3 1hbf,&$&
34,‘IMbf2tiyo
37MD720361
40
MD720362
43
MD726363
46MD720364
49MD720365
52MD720366

21-166AUTOMATIC TRANSAXLE - SDecifications
TORQUE SPECIFICATIONS,. _ ,,,_ .Nglcc-
ItemsTie rod end to knuckle
Lower arm ball joint to knuckle
Transaxle mounting bracket to transaxle
Special bolts
Selector lever assembly mounting bolts
Automatic seat belt guide ring attaching bolt
Shift lock cable to selector lever assembly
Clamp to body
Starter motor mounting bolt
Oil cooler mounting bolt
Eye bolt
Tube bracket
Tube bracket
Oil cooler hose clamp
Hose bracket
Cover to selector knob
Selector knob to lever assembly
Bell housing cover to engine
Transaxle mounting bolt
[lo mm l.40 in.) diameter bolt]Transaxle mounting bolt
[8 mm I.31 in.) diameter bolt]
Torque converter to drive plate
Transaxle control cable to body
Transaxle control cable adjusting nut
Drive shaft nut
Under cover
Transfer mounting boltndicator panel-ever assembly to bracket assembly
3ight member installation bolt
Front
Rear
;usset
Zenter bearing bracket
:l=4A22>Oil bolt
panDrive plate-to-converter tightening bolt
Drain plug
Pressure check plug
Pulse generator mounting bolt
Bearing retainer screw
Lock plate bolt
Converter housing bolt
One-way clutch outer race bolt
Differential drive bolt
gearManual control lever nut
Manual control shaft set screw
Nm24-35
60-72
60-8046-53
9-14
17-26
4-6
4-6
27-34
8-12
30-353-5
8-12
4-6
3-5
2.0 or more
2.0 or more
10-12
10-12
30-3573-77
9-14
IO-14
200-2609-13
60-80
1 .o-2.0
14-20
80- 100
70-80
70-8036-46
10-1246-53
30-35
8-10
IO-12
17-2235-45
19-23
25-35
130-14017-21
8-10
-.
ft*lgk+ ‘. St. :“.. (1.17-25
I ~. ‘,43-52
43-58
33-38
7-1012-19
3-4
3-4
20-25i::6-8
22-25
2-4
6-8
3-4
2-4
1..4 or more
1.4 or more
7-9
7.2-8.7
22-25
53-55
7-10
7-10144-188
7-1043-58
0.7-14
10-1458-72
51-58
51-5826-33
7-9
34-38
22-25
6-7
7-9
12-15
26-32
14-16
18-25
94-10113-15
6-7

AUTOMATIC TRANSAXLE - SeecificdionsItems
Inhibitor switch
Sprag rod support bolt
Pump housing-to-reaction shaft support
bolt
Oil assembly mounting bolt
pumpValve body bolt
Valve body assembly mounting bolt
Oil filter bolt
Speedometer sleeve locking plate bolt
End clutch cover
Kickdown lock nut
< F4A33.W4A33 >Air exhaust plug
Center bearing retainer stopper bolt
Center differential drive gear bolt
Differential cover bolt
Differential drive bolt
gearDifferential front bearing bolt
capDifferential rear bearing retainer bolt
End clutch cover bolt
Front bearing retainer bolt
Idler cover bolt
gearIdler shaft lock bolt
Inhibitor switch bolt
Kickdown servo lock nut
Manual control lever nut
Manual control shaft set screw
Oil drain bolt
Oil filter bolt
Oil level guide bolt
gaugeOil bolt
panOil check plug
pressureOil assembly mounting bolt
pumpOil pump bolt
Output bearing retainer bolt
Output flange bearing retainer bolt
Nm
IO-12
20-27
10-1215-22
4-6
10-125-7
3-5
6-8
25-32
30-354-6
70-80
10-12
130-140
60-80
30-40
10-1243-55
10-1231-44
IO-1225-32
17-21
8-10
30-355-7
20-27
10-124-6
19-23
10-12
20-2717-22
,I
‘ft.lbs.
7-915-19
,,
7-911-15
3-4
7-94-5
2-4
5-6
18-23
22-25
3-4
51-57
7-9
94-10143-58
22-29
7-9
32-39
7-922-32
7-9
18-23
12-15
6-7
-_22-25
4-5
15-19
7-93-4
13-17
7-9
15-19
12-16"/Parking rod support bolt
20-2715-19Pulse generator bolt
IO-127-9Roll stopper bracket bolt
43-55
32-39
'Shift control cable bracket bolt
20-2715-19Speedometer gear locking plate bolt
4-6
3-4
Transaxle mount bracket bolt
60-80$-,58Valve body assembly mounting bolt
10-127-9
Valve body bolt
4-6
3-4
-.

21-168AUTOMATIC TRANSAXLE - Specifications
-TRANSFER
ItemsNmCover mounting bolt
4-6
Driven bevel gear lock nut
140-160Extension housing mounting bolt
15-22Oil drain plug
30-35Oil filler plug
30-35Transfer case adapter mounting bolt
35-42
Transfer cover mounting bolt
35-42ft.lbs.
‘3-4
.
162-115 ‘i
‘11-1522-25
22-25
26-30
36-30
LUBRICANTSW1CD-C
ItemsSpecified lubricantQuantity
Transaxle fluidliters
(qts.) MOPAR ATF PLUS (Automatic transmission 6.1 (6.4) fluid type 7176) or Dia ATF SP7.6 (8.0)
or equivalent
:‘,Key interlock cableMOPAR Multi-mileage Lubricant PartAs required
Select lever assemblyNo. 2525035 or equivalent
Bushing, sleeve, spring,
pushbutton and lock cam
Drive shaft oil seal lipMOPAR ATF PLUS (Automatic transmission As required
fluid type 7176) or Dia ATF SP
or equivalent
SEALANTS AND ADHESIVESN2lcE-c

ItemsTransaxle case gasket
Bearing retainer screw boltsSpecified sealants and adhesives
Silicone grease
MOPAR Part
No.4318031 or MOPAR Part
No. 4318032 or equivalent
ItemsTransfer extension housing-Transfer adapter
Front bearing retainer bolts
Center differential flange bolts
Air breatherSpecified sealants and adhesives
MITSUBISHI Genuine Part
No.997740 or
equivalent::t;p,
MOPAR Part
No.4318031. or MOPAR ‘Part”’ ‘~’ “,“iNo.4318032 or equivalent’ ‘. :“’MOPAR Part No.4318025 or equivalent

AUTOMATIC TRANSAXLE - Special Tools
SPECIAL TOOLSN2lDA-C
ToolNumber
NameI Use
easurementorque (W4A33)

21-170AUTOMATIC TRANSAXLE - Special Tools
Installation of bearing‘.
Removal of oil pump
MD998337
Spring compressor
Use theMD998907 andMD998338