1991 MITSUBISHI ECLIPSE Service Manual

BRAKES - Wheel Speed Sensor 545
14LOl89
Cross-section A-ACross-section B-B
12R015i
5. INSTALLATION OF FRONT SPEED SENSOR BRACKET
Assemble the speed sensor and the speed sensor bracket.
NOTE(1) The shape is different for the left and right speed
sensor brackets. Each bracket has an identification
symbol, so be sure to note these symbols
ahd. install
correctly.
FR: Indicates that the bracket is for the front speed
sensor.R: Indicates that the bracket is for the right wheel.
L: Indicates that the bracket is for the left wheel.
(2) Check to be sure, when installing the speed sensor to
the bracket, that the letters “FR” are visible.
4. INSTALLATION OF FRONT SPEED SENSOR(1) Temporarily install the speed sensor to the knuckle.Caution
Be careful when handling the pole piece at the tip of
the speed sensor and the toothed edge of the rotor
so as not to damage them by striking against other
parts.(2) Note the following points when connecting the speed
sensor cable, and secure the cable by the clip.
@ Secure the cable by the clip so that the white-
painted parts of the blackened parts (in the illustra-
tion) of the speed sensor cable are within the rangeof the angles indicated by cross-section A-A and
cross-section B-B in the illustration.
@ Check to be sure that the white-painted part
(shaded in the illustration) of the speed sensor cableis not twisted.Caution
Because there is the possibility of damage to the
cable during driving if the speed sensor cable is
twisted, care must be taken regarding thispoint.
(3) Insert a feeler gauge into the space between the speed
sensor’s pole piece and the rotor’s toothed surface, and
then tighten the speed sensor at the position where theclearance is the standard value all around.Standard value:
0.3-0.9 mm (.012-.035 in.)
NOTE
If the clearance between the speed sensor’s pole pieceand the rotor’s toothed surface is not within the
standard value range, it is probable that the rotor is
incorrectly installed, recheck installation.

BRAKES - G-sensor
G-SENSOR N&OVA8
REMOVAL AND INSTALLATION
14AO595
NOTEReverse the removal procedures to reinstall.
G-sensor removal steps
1. Wiring harness connector
2. G-sensor3. G-sensor bracket
14AO194
14A0195
INSPECTION
(1)Place the sensor on a level surface, then check that there isconductance between the terminals.
(2) Slowly inclining the G-sensor in the direction of forward
vehicle travel, check that there is no conductance above a
sensor angle of 30 degrees.

BRAKES - G-sensor /Electronic Control Unit 5-87
I
14AO198(3) Slowly inclining the G-sensor in the direction of reverse
vehicle travel, check that there is no conductance above a
sensor angle of 30 degrees.
ELECTRONIC CONTROL UNIT ABS>NOSOZAEREMOVAL AND INSTALLATION
Pre-removal Operation
@Removal of the Quarter Trim (R.H.)(Refer to GROUP 23-Trim.)IPost-installation Operation
4*Installation of the
Quarter TrimI1 (RIt?.) (Refer to GROUP 23-Trim.)1
14AO584
Removal steps
4*1. Electronic control unit connection
l +2. Electronic control unit3. Bracket
NOTE(I) Reverse the removal procedures to reinstall.(2) 4e : Refer to “Service Points of Removal”.(3) l + : Refer to “Service Points of Installation”.
SERVICE POINTS OF REMOVAL
1. DISCONNECTION OF ELECTRONIC CONTROL UNIT
Unlock the connector and take the connector out.

BRAKES -El cteronic Control Unit /Parking Brakes
PARKING BRAKESREMOVAL AND INSTALLATION
*i(Refer to GROUP 23-Floor Console.)
SERVICE POINTS OF INSTALLATION
2. INSTALLATION OF ELECTRONIC CONTROL UNIT%When installing the electronic control unit to the bracket,
fasten the connector’s ground wire to the bracket.
After connecting the connector to the electronic control
unit, secure the connector by the holding spring.
Post-installation Operation
aParking Brake Lever Stroke Adjust-
NOSYA-
Parking brake lever removal steps
1. Adjusting nut2. Parking brake stayl + 3. Bushing4. Parking brake switchW 5. Parking brake lever
I I6 7
h
Parking brake cable removal steps
1. Adjusting nut6. Parking clip7. Retainer springl * 8. Parking brake cable
l?TFeverse the removal procedures to reinstall.(2) +e : Refer to “Service Points of Removal”.(3) I)4 : Refer to “Service Points of Installation”.
4

BRAKES - Parking Brakes5-89

Removal steps of the parking brake lever1. Adjusting nut
2. Parking brake stay
W 3. Bushing
4. Parking brake switch
l +5. Parking brake lever
Removal steps of the parking brake cable1. Adjusting nut
::6. Parking clip
7. Retainer spring
l + 8. Parking brake cable
14A0527
Pre-removal OperationaRemoval of Floor Console (Refer toGROUP 23-Floor Console)
@Parking Brake Lever Stroke Adjustment
l installation of
Floor Console (Refer to
NOTE(1) Reverse the removal procedures to reinstall.(2) 4e : Refer to “Service Points of Removal”.(3) l 4 : Refer to “Service Points of Installation”.
SERVICE POINTS OF REMOVAL
N05YBAJ
6. REMOVAL OF PARKING CLIP/7. RETAINER SPRING
Remove the parking clip and retainer spring and disconnectthe parking brake cable from the rear brake
as&mbly.
INSPECTIONNO5YCAIl Check the parking brake lever ratchet for wear.
lCheck the parking brake lever for damage and operation.

5-90BRAKES - Parking Brakes
Identification markSERVICE POINTS OF INSTALLATION
NO!iYDAKa
8. INSTALLATION OF PARKING BRAKE CABLECheck the parking brake cables for an identification
markand install as appropriate on the left and right sides.
ItemFWDAWDI
IdentificationLeft sideNoneYellow
markRight sideWhiteOrange
5.APPLICATION OF GREASE TO PARKING BRAKE LEVER
Apply a coating of the specified grease to each slidingpartsof the ratchet plate or the ratchet
pawl.
Grease: MOPAR Multi-mileage Lubricant
Part No. 2525035 or equivalent
Cross-section A-ACross-section B-B
14A041114AO442
&=4--
13. APPLICATION OF GREASE TO BUSHING
Apply a coating of the specified grease to the inner surfaceof the bushing.
Grease: MOPAR Multi-mileage 1 lhifinnt
Part No. 2525035 or eq
._I. ..v-.--uivalent
114A0414

6-I
CLUTCH
CONTENTS
CLUTCH CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9SPECIFICATIONS. . . . . . . . . . . . . . . . . . ..m........................2
GeneralSpecifications..................................2CLUTCH COVER AND DISC..........................16Lubricants......................................................3
CLUTCH MASTER CYLINDER........................11Service Specifications...................................2Torque Specifications
...................................3
CLUTCH PEDAL..............................................7
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . ..*............4
CLUTCHRELEASE CYLINDER . . . . . . . ..a.............13Clutch chatters
SERVICE ADJUSTMENT PROCEDURES . . . . . . .5Clutch noise
Bleeding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Clutch pedal feels “heavy”
Clutch Pedal Inspection and Adjustment . . . .
5Clutch slips
SPECIAL TOOL,.,#mmm,.*......B......................*........3Gear shift malfunctionCAUTIONWhen
servicing clutch assemblies or com-
ponents for vehicles with 1.8L engine, doNOT
create dust by sanding or by cleaning
clutch parts with a dry brush or with
compressed air. (A water dampened cloth
should be used). The clutch disc contains
“Asbestos Fibers” which can become air-
borne if dust is created during serviceoperations. Breathing dust containing
“Asbestos Fibers”may cause seriousbodily
harm.

6-2CLUTCH - SDecifications
SPECIFICATIONS
GENERAL SPECIFICATIONS
Items1.8L Engine2.0L DOHC Engine
2.0L DOHC Engine

Clutch operating method
Hydraulic type
Hydraulic type
Hydraulic type
Clutch disc*
TypeSingle dry disc type
Single dry disc type
Single dry disc type
Facing diameter
O.D.
x I.D.
mm (in.) 200 x 130215 x 140225 x 150(7.9 x 5.1)
(8.5 x 5.5)
(8.9 x 5.9)
Clutch cover assembly
TypeDiaphragm spring strap Diaphragm spring strap Diaphragm spring strap
drive type
drive type
drive type
Clutch release cylinder
I.D.mm (in.) 20.64 (13/16)20.64 (13/6)19.05 (3h)Clutch master cylinder
I.D.mm (in.) 15.87 (%)15.87 (%)15.87 (543)
NOTE*: Non-asbestos discs on vehicles with 2.0L DOHC Engine.
SERVICE SPECIFICATIONS
Items
Standard valueClutch pedal heightmm (in.)
Clutch pedal
clevis pin playmm (in.)
Clutch pedal free playmm (in.)
Distance between the clutch pedal and the firewall
when the clutch is disengagedmm (in.)
Limit
Facing rivet sinkmm (in.)
Diaphragm spring end height differencemm (in.)
NO6lX- .H,
Specifications
176.0-I 81 .O (6.93-7.13)
l-3 (.04-.12)6-13 (.24-.51)
55 (2.2) or more
0.3 (012)
0.5
(.02)L-