Page 185 of 1378
Fig. 2: Rotor Bench Test For Open or Short Circuit
Stator Test
NOTE: Delco 17SI alternator has delta stator windings and cannot
be checked for open circuit.
1) For 12SI series alternator, measure resistance between
stator leads. See Fig. 3. If reading is not infinity, replace stator.
2) On all models, connect ohmmeter leads to any stator lead
and to stator frame. Ohmmeter reading should be infinity. See Fig. 3.
Page 186 of 1378
Fig. 3: Testing Stator for Open or Grounded Circuits
Diode Trio Test
1) Remove diode trio from end frame. Connect an ohmmeter to
single connector and to one of the 3 connectors. See Fig. 4. Note
Page 187 of 1378
reading and reverse leads. If readings are the same, replace diode
trio.
2) A good diode trio will give a high and low reading. Repeat
tests between single connector and each of the 3 connectors. Connect
ohmmeter to each of the 3 connectors. If any readings are zero,
replace diode trio.
NOTE: Before replacing diode trio, also check rectifier bridge.
DO NOT use high voltage, such as 110
volt test light, when
testing diode trio.
Fig. 4: Bench Testing Diode Trio
Rectifier Bridge Test
1) Position ohmmeter with one lead touching grounded heat
sink and the other lead touching flat metal on one of the 3 terminals
Page 188 of 1378
or threaded studs. Observe reading and reverse test lead connections.
See Fig. 5 .
2) If both readings are the same, replace rectifier bridge. A
good bridge will give a high and low reading. Retest all terminals (6
tests with insulated heat sink).
3) Connect test leads to insulated heat sink and one edge of
the 3 terminals. Observe reading and reverse connections. Repeat test
on all terminals (6 tests with insulated heat sink).
4) When all 12 tests have been made, testing is complete. DO
NOT use high voltage light to check bridge. DO NOT replace diode trio
or rectifier bridge unless at least one pair of readings is the same
(with leads reversed).
Fig. 5: Bench Testing Rectifier Bridge
OVERHAUL
NOTE: There are no overhaul procedures for CS130 alternators.
INSPECTION
Wash all metal parts except bearings, stator and rotor.
Inspect rotor slip rings. They may be cleaned with 400 grit or finer
Page 189 of 1378
polishing cloth, while rotor is being rotated. Slip rings may be lathe
turned to .002" (.05 mm) maximum indicator reading.
Slip rings are not replaceable. Excessive damage will require
rotor replacement. Inspect brushes for wear, replacing them if more
than 50% worn.
Fig. 6: Exploded View of Model 12SI Alternator
Courtesy of General Motors Corp.
Page 190 of 1378