
Removal
1) Remove PCV valve hose at valve cover. Remove valve cover
bolts. Using a razor knife, cut RTV sealant along valve cover. Pry
upward on valve cover in areas marked "PRY HERE" near bolt hole areas.
2) Remove valve cover. Alternately loosen each rocker arm
bolt one turn at a time. Remove rocker arm assemblies and push rods.
Mark components for reassembly. Components must be installed in
original location.
Installation
Reverse removal procedures. Install rocker arm components in
original location. Tighten bolts to specification. Apply RTV sealant
on valve cover prior to installation.
VALVE SPRINGS
Valve springs can be removed without removing cylinder head.
Valve Spring Installed Height
Information not available from manufacturer.
HYDRAULIC VALVE LIFTERS
Removal
Remove rocker arms and push rods. See ROCKER ARMS & BRIDGE.
Using Lifter Remover/Installer (J-21884), remove lifter through push
rod openings of cylinder head. Mark lifter location for reassembly
reference. Replace lifters as an assembly if damaged. Internal
components cannot be interchanged.
Inspection
Inspect lifter and camshaft mating surfaces for wear. Check
cylinder block lifter bore diameter. Lifter bore diameter should be
within .9055-.9065" (22.999-23.025 mm). Replace parts as necessary.
Installation
Soak lifter assembly in engine oil supplement prior to
installation. Reverse removal procedures for installation. Install
lifter in original location.
ENGINE FRONT COVER
Removal
1) Disconnect negative battery cable. Remove drive belts, fan
and hub assembly. Remove pulley from vibration damper. Remove
vibration damper retaining bolt and washer.
2) Using Puller (J-21719-01), remove vibration damper and
key. Remove oil pan-to-front cover bolts. Remove cover-to-block
retaining bolts. Remove front cover.
3) Cut oil pan gasket even with face of cylinder block.
Remove gasket from oil pan. Pry crankshaft oil seal from cover.
Installation
1) Ensure all gasket surfaces are clean. Ensure oil slinger
is installed on crankshaft. Apply sealing compound on both sides of
front cover gasket. Install gasket on cylinder block. Replace front
section of oil pan seal with similar section fabricated from new seal.
2) Coat seal with RTV sealant and place in position. Apply
sealant to the joint area of oil pan and cylinder block. Place front
cover on cylinder block. Place Front Cover Seal Installer (J-22248) in\
front cover seal area.
3) Install all retaining bolts. Tighten bolts to

VALVE SPRING
Valve springs can be removed without removing cylinder head.
Valve Spring Installed
For 4.0L the Valve Spring Installed Height Specification is
1.625 inches or 41.29 mm. For the 4.2L the information is not
available from manufacturer.
HYDRAULIC VALVE LIFTER
Removal
Remove cylinder head. See CYLINDER HEAD. Using Lifter
Remover/Installer (J-21884), remove lifter. Mark lifter location for
reassembly reference. Replace lifters as an assembly if damaged.
Internal components cannot be interchanged.
Inspection
Inspect lifter and camshaft mating surfaces for wear. Check
cylinder block lifter bore diameter. Lifter bore diameter should be
within .9055-.9065" (22.999-23.025 mm). Replace parts as necessary.
Installation
Soak lifter assembly in engine oil prior to installation.
Reverse removal procedure for installation. Install lifter in original
location.
ENGINE FRONT COVER
Removal
1) Disconnect negative battery cable. Remove drive belts, fan
and hub assembly. Remove pulley from vibration damper. Remove
vibration damper retaining bolt and washer.
2) Using Puller (J-21719-01), remove vibration damper and
key. Remove alternator and A/C compressor bracket (if equipped).
Remove oil pan-to-front cover bolts. Remove cover-to-block retaining
bolts. Remove front cover.
3) Cut oil pan gasket tabs even with face of cylinder block.
Remove tabs. Remove gasket from oil pan. Pry crankshaft oil seal from
cover.
Installation
1) Ensure all gasket surfaces are clean. Ensure oil slinger
is installed on crankshaft. Apply sealing compound on both sides of
front cover gasket. Install gasket on cylinder block. Replace front
section of oil pan seal with similar section fabricated from new seal.
2) Coat seal with RTV sealant and place in position. Apply
sealant to the joint area of oil pan and cylinder block. Apply engine
oil on seal-to-oil pan contact areas.
3) Place front cover on cylinder block. Place Front Cover
Seal Installer (J-22248) in front cover seal area. Install all
retaining bolts. Tighten bolts to specification.
4) Install front cover oil seal. See FRONT COVER OIL SEAL in
this article. Remove front cover seal installer. Reverse removal
procedure for remaining components. Lubricate vibration damper
retaining bolt with oil prior to installation. Tighten bolts to
specification.
FRONT COVER OIL SEAL
1) Remove vibration damper. Pry seal from front cover. Use

* CARTRIDGE ERROR
* HIGH BATTERY
* KEYPAD TEST FAILURE
* LOW BATTERY
* RAM TEST FAILURE
3) If no error messages appear, display will read as follows
after a few seconds: 1) VEHICLES TESTED, 2) HOW TO USE, 3) CONFIGURE
and 4) SELECT SYSTEM.
4) Select 4) SELECT SYSTEM to enter diagnostic system. Once
in SELECT SYSTEM, select 2) TRANSMISSION to enter transmission.
Display will read 1) EATX and 2) AW4.
5) Select 2) AW4. After a few seconds display will change to
read AW4, VERSION 01. After a few seconds, display will read AW4 MENU,
1) SYSTEM TEST and 2) READ FAULTS. If DOWN ARROW is depressed 3 times,\
display will read as follows: 3) STATE DISPLAY, 4) ACTUATOR TESTS and
5) ADJUSTMENTS.
NOTE: The ACTUATOR TESTS and ADJUSTMENTS cannot be used when
diagnosing the AW-4 transmission.
Retrieving Diagnostic Trouble Codes
1) Select 2) READ FAULTS from AW4 MENU. If no diagnostic
trouble code exists, display will read as follows: AW4 FAULTS, NO
FAULTS DETECTED.
2) If diagnostic trouble code exists, the following message
will be displayed: 1 OF 3 FAULTS. This number will vary depending on
number of diagnostic trouble codes stored in the TCM memory.
3) Diagnostic trouble code and message will be displayed.
Press DOWN ARROW key to display next diagnostic trouble code. To
identify diagnostic trouble code, see DIAGNOSTIC TROUBLE CODE
IDENTIFICATION table.
NOTE: See TROUBLE SHOOTING CHARTS to diagnose faults indicated by
trouble codes.
NOTE: Valve body solenoid diagnostic trouble code 700 may appear
in a FAULT PRESENT or FAULT STORED status. Status will be
displayed along with diagnostic trouble code. Diagnostic
trouble code must be diagnosed depending on the status. See
TEST 1A - VERIFICATION OF THE COMPLAINT under TROUBLE
SHOOTING CHARTS.
DIAGNOSTIC TROUBLE CODE IDENTIFICATION
\
\
\
\
\
\
Trouble Code Problem Area
700 ( 1) .............................. Valve Body Solenoid
702 ......................................... Speed Sensor
703 ............................... ( 2) Gear Select Switch
705 ............................. Throttle Position Sensor
706 ......................................... Brake Switch
707 ..................................... Wrong TCM Or TCU
( 1) - Trouble code may apply to individual valve body
solenoids. Valve body solenoid may be referred to
as S1 for No. 1, S2 for No. 2 and S3 for No. 3.
( 2) - Gear select switch is the same as the neutral
safety switch.
\
\
\
\
\
\
CLEARING DIAGNOSTIC TROUBLE CODES