2004 MITSUBISHI GALANT Workshop Manual




 
$&'()(*+



1


)(+6)C5+9**7$  !%C8&CK=5957()9(9&;
D
45+);())(*+5+6&?(9C8
CAUTION
*>4&'&+9=5;56&9*)C5+9**7$  !%57?5A)9<4+98&
(6+(9(*+)?(9C89*98&3 #3/ 0>*)(9(*+E&:*4&C*+

+&C9(+6*4=()C*++&C9(+6)C5+9**7$  !
34
2..9/06/*.022+%'''#&020<98*0*+1.C/2..9/025
34 -5.0<91=.1012.6>10/<020<9DD:261012.
34 906/*.022+%'''#&028*0*59*81.=7289
•097") 5*.6716612.*.=9>10/<
•%2?90<969+9/025+9?9502D EDDEDDEDDD*.86:250
7289:261012.6*.8/2.,1570<*00<969+9/09805*.6

716612.5*.=967*0/<0<9:261012.63 <96/*.022+
816:+*;6DD5*.=9><9.0<969+9/025+9?95166<1,098
020<96:25072894
3"4 -5.0<91=.1012.6>10/<020<9D
D34:261012.
2D )98&)?(9C8*>&459(+6>4*>&47AJ
D0/*.F9*66-7980<*00<167*+,-./012.161.09571009.0
9,9502
((E2>02
69 52-F+96<2201.=
.6:9/012.95?1/9 21.06
−2>02
2:9>10<
.09571009.0%*+,-./012.
(("
 D9:+*/90<9
%AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827




 
$&'()(*+



1

11/"10D*?&'&4)&*7&+*(=57'&A)9&;
BATTERY
RELAY
BOX
A/T
CONTROL
RELAY
A/T CONTROL
SOLENOID
VALVE ASSEMBLY
POWERTRAIN
CONTROL MODULE UNDERDRIVE
SOLENOID
VALVESECOND
SOLENOID
VALVEOVERDRIVE
SOLENOID
VALVETORQUE
CONVERTER
CLUTCH
CONTROL
SOLENOID
VALVELOW AND
REVERSE
SOLENOID
VALVE
AC209759
AD
Solenoid Valve System Circuit <4A/T>




 
$&'()(*+



1
AC600845
BATTERY
RELAY
BOX
A/T
CONTROL
RELAY
A/T CONTROL
SOLENOID
VALVE ASSEMBLY
POWERTRAIN
CONTROL
MODULE UNDERDRIVE
SOLENOID
VA LV ESECOND
SOLENOID
VA LV EOVERDRIVE
SOLENOID
VA LV ETORQUE
CONVERTER
CLUTCH
CONTROL
SOLENOID
VA LV ELOW AND
REVERSE
SOLENOID
VA LV EREDUCTION
SOLENOID
VA LV E
Solenoid Valve System Circuit <5A/T>
AB




 
$&'()(*+



1



 
 
• <9 /2.052+59+*;6-::+196F*0095;:26101?9
?2+0*=9020<962+9.218?*+?9*6697F+;309571.*+6
'*.8(4
• <962+9.218?*+?9/+2696><9.9.95=1M9832.4E
*.82:9.6><9..209.95=1M9832,,4 <9
%
9.95=1M960<962+9.218?*+?9F*6982.1.:-08*0*
,52769.62566-/<*60<9 <5200+9 261012.9.

625E 5*.6716612.*.=9>10/ >10/ :9989.625E*.8 5*.6716612.+-18 97:95*

0-599.625
• <9
%:52?18960<9=52-.8029.95=1M90<9
62+9.218 <9*72-.02,01790<*00<9/15/-1016
=52-.89816816:+*;982.6/*.022+%'''#&1.
:95/9.0
•<9.0<962+9.218169.95=1M9825899.95=1M98E
,+-18:*66960<52-=<0<9?*+?9F28;*.805*.6*H+9
:*66*=9602*::+;*.859+9*69/27:2.9.06


   

 
•,62+9.21809571.*+?2+0*=916F9+2>6:9/1,198
?*+-9><9.6<1,0/2.052+16.201.:52=5966E
%
L-8=960<*0+2>59?956962+9.218?*+?9<*6*,*1+

-59

 

 
•
2.01.-2-6

 

  
 /

 
 0
98&4*+(9*4/
8&4&()+*9&;>*454A
)9*4&=
(+;&;*4A:*498&(9&;;*+(9*4&=E&7*?0
•
 '3 (4)60=9*51./2559/05*012
•
 &(3 (4).8=9*51./2559/05*012
•
 &3 (4)58=9*51./2559/05*012
•
 &3 ("4)"0<=9*51./2559/05*012
•
 &3 (#4)#0<=9*51./2559/05*012@#
A
•
 &"3 (4)9?9569=9*51./2559/05*012
AC306223
A-13 (GR)
AB
CONNECTOR: A-13
1
47
82
35
1314
17 15
12 1611 10 96
AC306354RELAY BOXAB
CONNECTOR: B-16X
21
34
FRONT OF
VEHICLE
AC306248AC
B-21
(B)
CONNECTOR: B-21
PCM
AIR
CLEANER
738054
6760
71 72777879
64
515958
6552
66
53
757476818283
63
JAE
62
68615569
56
70
57
AC306322
CONNECTOR: B-108
B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5




 
$&'()(*+



1
•
 &3 ("4) 25B-9/2.?95095/+-0/<
62+9.2187*+,-./012.
•
 "3 (#&4)
.895851?962+9.2187*+
,-./012.
•
 #3 (4)9/2.862+9.2187*+,-./
012.
•
 3 (&4)?95851?962+9.2187*+
,-./012.
•
 3 (4)98-/012.62+9.2187*+
,-./012.@# A
•
 &&3 #4) /2.052+59+*;7*+,-./
012.
&+)*4/
8&)&+)*4E&7*?()=&9&4;(+&=9*E&
+*4;570
• 25B-9/2.?95095/+-0/<62+9.218
•
.895851?962+9.218
•9/2.862+9.218
•?95851?962+9.218
•98-/012.62+9.218@# A
• /2.052+59+*;

  ,
/*+(9*4&B<&+C&0

AC205281
Good
Malfunction
END
START
In-gear?
Shift solenoid-A is in ON
or OFF steady state
Voltage of battery > 10 V
Solenoid circuit
voltage < 3 V
Continuous failure
for 0.3 sec.Ye sNo
Ye sNo
Ye sNo
Ye sNo
Ye sNo
Low-reverse solenoid valve
is in ON or OFF steady state
AB




 
$&'()(*+



1


 
 
8&CK*+=(9(*+)
•2+9.21860*0-6)910<9562+1825
•<1,060*0-6)1.=9*5
•2+0*=92,F*0095;)(?2+06257259
G<=6&;&+94(9&4(5
•2+9.218?2+0*=9)?2+0625+9663(69/2.84
•,
 3 (#416690/2.69/-01?9+;,2-5
01796E0<905*.6*H+916+2/C981.0258=9*5*6*
,*1+6*,979*6-59E*.80<9DD5*.=9+1=<0,+*6<96
2./9:9569/2.8

$


0*500<99.=1.9E*.8C99:0<9?9<1/+9602::981.D D
5*.=9,25#69/2.86


$

/
 
#

 
 
$
D0
•%*+,-./012.2,0<9+2>59?956962+9.218?*+?9
•*7*=98<*5.96625/2..9/025
•%*+,-./012.2,0<9
%
 
&B<(4&=>&C(57
**7D
•%'''#&)/*. 22+3%
 -F6697F+;4
•%''&")

•%''&)%
 

*F+9
•%'''()%
 %*1.*5.966


)(+6)C5+9**7$  !%C8&CK5C9<59*49&)9
(9&;D*?&'&4)&*7&+*(=57'&
CAUTION
*>4&'&+9=5;56&9*)C5+9**7$  !%57?5A)9<4+98&
(6+(9(*+)?(9C89*98&3 #3/ 0>*)(9(*+E&:*4&C*+

+&C9(+6*4=()C*++&C9(+6)C5+9**7$  !
34
2..9/06/*.022+%'''#&020<98*0*+1.C/2..9/025
34 -5.0<91=.1012.6>10/<020<9DD:261012.
34 906/*.022+%'''#&020<9*/0-*02509607289
•097)2>9?95692+9.218*+?9
•.*-81F+9/+1/C1.=25F-MM1.=6<2-+8F9<9*58><9.
0<9+2>59?956962+9.218?*+?9169.95=1M98
3"4 -5.0<91=.1012.6>10/<020<9D
D34:261012.
2D )98&)*7&+*(='57'&*>&459(+6>4*>&47AJ
D0/*.F9*66-7980<*00<167*+,-./012.161.09571009.0
9,9502
((E2>02
69 52-F+96<2201.=
.6:9/012.95?1/9 21.06
−2>02
2:9>10<
.09571009.0%*+,-./012.6
(("
 D20209:
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827




 
$&'()(*+



11


)(+6)C5+9**7$  !%4&5=98&

=(56+*)9(C94* 34
2..9/06/*.022+%'''#&020<98*0*+1.C/2..9/025
34 -5.0<91=.1012.6>10/<020<9DD:261012.
34
<9/C,25 81*=.2601/052-F+9/289
3"4 -5.0<91=.1012.6>10/<020<9D
D34:261012.
2D )
1!!/10)&9J/
1!!/10;5AE&
)&957*+6?(98;<79(>7&
)0
D9,9502 #
 &3 #4) 
2.052+
9+*;;6097
 D20209:


)(+6)C5+9**7$  !%4&5=98&

=(56+*)9(C94* 34
2..9/06/*.022+%'''#&020<98*0*+1.C/2..9/025
34 -5.0<91=.1012.6>10/<020<9DD:261012.
34
<9/C,25 81*=.2601/052-F+9/289
3"4 -5.0<91=.1012.6>10/<020<9D
D34:261012.
2D )
11!/"10)&9J
D20209:&
 D20209:"
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827




 
$&'()(*+



1!

&5)<4&98&7*?4&'&4)&)*7&+*(='57'&4&)()95+C&
59
C*+94*7)*7&+*(='57'&5))&;E7AC*++&C9*4$"!
34 16/2..9/0/2..9/025(&*.879*6-59*00<962+9.218
?*+?96189
34 %9*6-590<9596160*./9F90>99.62+9.218?*+?9*6697F+;
/2..9/025(&09571.*+6*.8(
&)()95+C&'57<&D1−ΩH59"°/!°0I
2D )98&;&5)<4&=4&)()95+C&1−ΩH59"°/!°0IJ
D20209:
 D20209:#

&5)<4&98&)*7&+*(='57'&4&)()95+C&5998&7*?
4&'&4)&)*7&+*(='57'&5))&;E7A(+)(=&98&945+)5@7&
34 16/2..9/0/2..9/025(&#*.879*6-59*00<962+9.218
?*+?96189
34 %9*6-590<9596160*./9F90>99.+2>59?956962+9.218
?*+?909571.*+6*.8
&)()95+C&'57<&D1−ΩH59"°/!°0I
2D )98&;&5)<4&=4&)()95+C&1−ΩH59"°/!°0J
D9:+*/90<9<*5.966>159F90>99. /2.052+
62+9.218?*+?9*6697F+;/2..9/025(&*.80<9
62+9.218?*+?96
 D9:+*/90<9+2>59?956962+9.218?*+?99,9502

E
*+?928;@" A259,95
02

E 
*+?928;@# A
AC306322
CONNECTOR: B-108
B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5
AC210673
27183
9 4610 5
B-108 HARNESS CONNECTOR:
A/T CONTROL SOLENOID
VALVE ASSEMBLY SIDE
AB
AC406935
AC
VALVE BODY
ASSEMBLY
B-108-5
B-108-4
B-108-6
<5A/T>
CONNECTORS: B-108-4, B-108-5,
B-108-6 <5A/T>
2
1
AC201141
AZ
B-108-5 HARNESS CONNECTOR:
LOW-REVERSE
SOLENOID VALVE SIDE