2004 MITSUBISHI GALANT Workshop Manual



&'()(*+

 




""
##


   

CAUTION
•*+*21&5*'&23&+.281*54/66H*(+2**)&+(2/+:.)&
)9&7(/62**6J2*/'*(:9*))(46&:/5/?&2*4/66
H*(+2231&/:)
•/+?)9&7(/62**6J>(23/7*1:2*91&'&+2(2
81*58/66(+?
 '!$))
!:;*)
$"")
55452
!
!%"9'
*'
$%
?*-#
 #'
$%
&")$
'+
'"&
!
';!!#,
$"
( 
$%
A9!
"?
$%

!:;*)
$"")
55452
:#)))<
$*-%$'
$%
&")$
&,
%'+
'+

;"'?*#(
$%$
$%
A9!
#
!$*))
:#)))
=1
"$ 
 1
$2

.&

 1


!
 1
 
12

 1
)
%
 *-%$'
$%
&")$
9*$%

9#';%
$"
+*!;"'';$
$%
$"
;"'$#")

#(
!!(&),
'+
$%
'; )

""##
 

);
($*'-
(# !
"'
$%
;#"!!((&#
'+
$%
:)$
&?"#

#("=*'-
$%
!!*!$
)*'
&")$


• %;
$%
&!%*'-!
?"#
9#
'+
+$#*"#$*"'
• %;
$%
$"
;"'$#")
#(
?"#
&'+*'-
"#
&# -
• %;
))
&")$!
?"#
;"'+*$*"'
'+
!$#*-%$'!!
AC208247AC
CORD
BOLTMB991897
NUT
BALL JOINT
AC106821
KNOB PARALLELBOLT
CORRECT
WRONG
AC
AC306251AC
TOE CONTROL
ARM ASSEMBLY
CROSSMEMBERPLATE
MATING MARKS



&'()(*+

 



E 
; 
&-.(1&:9&7(/6**6,
•5567
#)"+
"; $
 ?$#
!% *'-
$%
&))
A"*'$
!$+
!=#)
$*(!<
*'
"#+#
$"

( 
$%
&))
A"*'$
$#'
!(""$%),<
*'!$))
$%
'$
$"
$%
!$+

'+
!
!:;*)
$"")
5567
$"
(!#
$%
$#'*'-

$"#
"?
$%
&))
A"*'$
2/+:/1:'/6.&,$−F⋅5=−(+64@
 ?
$%
(!#+
=)
>;+!
$%
!$'+#+
=)<
#:);

$%
$"
;"'$#")
#(
!!(&),
 ?
$%
(!#+
=)
*!
)"9#
$%'
$%
!$'+#+
=)<

;%;
$%$
$%
&))
A"*'$
$#'!
!(""$%),
9*$%"$
>;!!*=

:),
?
!"<
*$
*!
:"!!*&)
$"
#!
$%$
&))
A"*'$


E 

 %;
$%
$"
;"'$#")
#(
&))
A"*'$
+!$
;"=#
?"#
;#; !
"#

+(-
&,
:!%*'-
*$
9*$%
,"#
?*'-#
 ?
$%
+!$
;"=#
*!
;#; +
"#
+(-+<
#:);
$%
$"

;"'$#")
#(
!!(&),
7#"&
) 1
" #
&4#

"&
  1
!$
%=1
 "&
""

 #

2.
#
 1
" #
%


E 



 
&-.(1&:9&7(/6**6,
•556466
))
0"*'$
("=#
'+
'!$))#
'),
9%'
$%
+!$
;"=#
*!
+(-+
;;*+'$)),
+#*'-
!#
=*;
9"# <
#:);
$%
+!$
;"=#
!
?"))"9!
 ("=
$%
+!$
;"=#
 8*))
$%
'9
+!$
;"=#
9*$%
()$*:#:"!
-#!
'+

)&#*;$
$%
)*:
I("'$
"?
-#!
*'
$%
+!$
;"=#

::#">*($),
2
-
C62
"';DJ
 !*'-
!:;*)
$"")
556466<
:';%
$%
+!$
;"=#
'$*)
*$

;"'$;$!
$%
!':
#*'-
 #!!
$%
+!$
;"=#
9*$%
,"#
?*'-#
$"
;%;
$%$
$%#
#

'"
;#; !
"#
+(-
*'
$%
+!$
;"=#
AC101919AB
MB990326
AC209167AB
BALL JOINT
DUST COVER
TOE CONTROL ARM
ASSEMBLY
AC212031AB
MB990800

 


&'()(*+

 

 







 
CAUTION
,+:(7/2&)9/12)>3(73)3*.6:4&2&59*1/1(6B2(?32&+&:I/+:23&+8.66B2(?32&+&:>(2323&'&3(76&*+
23&?1*.+:(+23&.+6/:&+7*+:(2(*+

 
• %;
$%
#&&#
:#$!
?"#
;#; !
'+
9#
• %;
$%
!%";
&!"#&#
?"#
()?';$*"'!<
"*)
) -<
"#

&'"#()
'"*!

1&1&5*'/6/+:
*)2(+)2/66/2(*+9&1/2(*+
•#'
""(
#*(
C?#"'$
!*+D
("=)
'+
'!$))$*"'

C?#
$"

1<
#*(!

1D
AC305780AB
45 ± 5 N·m
34 ± 3 ft-lb
3
2
100 ± 10 N·m*
74 ± 7 ft-lb*
5 1
46



 


 


 

.

 

.

1
 /







/ /
 
7
 /







=*+2(+.&:@

 


&'()(*+

 
F




&-.(1&:9&7(/6**6),
•552
:#*'-
"(:#!!"#
"+,
•555
#(
$
•55746
.#';%
$
•5574
.#';%
•5574
"; $
AC305784AB
23 ± 2 N·m
17 ± 1 ft-lb
1
3
6 4
5 9
13
2
8
7
10
11
12



FF
GGGGFF 


C0
D
 

.

 




 /



/
GGFF1
 /




7



2 



4 


GG
FF5 

6
 /



 
 /


3

 /




 /




=*+2(+.&:@

 


&'()(*+

 
J



""
##
 =E
 @

CAUTION
•*3*6:23&7*(6)91(+?)&7.1&6BI(+)2/66)9&7(/62**6)
J/+:&'&+6BI/+:)*23/223&)9/7&
4&2>&&+4*23/15)*823&)9&7(/62**6>(664&5/C(5.5
>(23(+23&(+)2/66/2(*+1/+?&
•*+*2.)&/+(59/72>1&+732*2(?32&+23&4*62*8)9&
7(/62**6J3&.)/?&*8(59/72>1&+73>(66
41&/023&)9&7(/62**6
 !
!:;*)
$"")!
552
'+
555
$"
;"(:#!!

$%
;"*)
!:#*'-
WARNING
 

    



•
 
 
 


 !"
# !

#
 

$
•
 
 
  
 
#  %
 #

 8"#

'-*'
("+)!<
!
!:;*)
$"")
5574
$"

!;#
$%
:*!$"'
#"+<
'+
$%'
#("=
$%
;"*)
!:#*'-
'$

CA(
'$D
!*'-
!:;*)
$"")
5574
8"#
4
'-*'
("+)!<
!

%>-"'
9#';%
'+

:*:

$"
!;#
$%
:*!$"'
#"+<
'+
$%'
#("=
$%
;"*)
!:#*'-
'$

CA(
'$D
!*'-
!:;*)
$"")
5574
AC001070
MB991237
MB991239
AB
AC305844
AC306397AB
MB991681MB991682 <2.4L ENGINE>
AC305845
AC306398AB
MB991681 HEXAGON WRENCH
PIPE
<3.8L ENGINE>

 


&'()(*+

 



##
""



CAUTION
*+*2.)&/+(59/72>1&+732*2(?32&+23&4*62*8)9&7(/6
2**6J2>(6641&/023&)9&7(/62**6
 !
!:;*)
$"")!
552
'+
555
$"
;"(:#!!

$%
;"*)
!:#*'-<
'+
*'!$))
*$
$"
$%
!:#*'-
!$
"?
$%
!%";

&!"#&#
 )*-'
$%
'+
"?
$%
;"*)
!:#*'-
9*$%
$%
!$::+
!;$*"'
"?

$%
!:#*'-
!$
"?
$%
!%";
&!"#&#

##"" 
 



'!$))
$%
!%";
&!"#&#
*'!)$"#
!
?"))"9!
 "!*$*"'
$%
;"*)
!:#*'-
)"9#
'+
!
!%"9'
 "!*$*"'

;'$#
)*'
CD
"?
$%
!%";
&!"#&#
)"9#

&!%*'-
*''#
:*:
!
!%"9'
?#"(
$%
##"9
CD
"'
$%

!%";
&!"#&#
*'!)$"#

##""
 =E
 @


 (:"##*),
$*-%$'
$%
;"*)
!:#*'-
'$
CA(
'$D
CAUTION
*+*2.)&/+(59/72>1&+732*2(?32&+23&4*62*8)9&7(/6
2**6J2>(6641&/023&)9&7(/62**6(41/2(*+*8
23&(59/72>1&+73>(667/.)&23&'/6'&(+)(:&23&)3*70
/4)*14&12*:1*9*.2
 ("=
!:;*)
$"")!
552
'+
555
AC001070
MB991237
MB991239
AB
AC305849
ALOWER BUSHING
INNER PIPE ARROW
AB0˚ ± 2˚BCOIL SPRING
LOWER END
AC305850
ALOWER BUSHING
INNER PIPE
ARROW
AB
0˚ ± 2˚
B
COIL SPRING
LOWER END

 


&'()(*+

 

 8"#

'-*'
("+)!<
!*'-
!:;*)
$"")!
5574
'+

5574<
$*-%$'
$%
;"*)
!:#*'-
'$
CA(
'$D
$"


±



⋅(
C2
±

?$)&D
8"#
4
'-*'
("+)!<
!*'-
!:;*)
$"")
5574<


%>-"'
9#';%
'+

:*:<
$*-%$'
$%
;"*)
!:#*'-
'$
CA(

'$D
$"


±

⋅(
C2
±

?$)&D
 



WARNING
&
  #
 $ $ 
$ 
# 
%
-!
(!$
&
+*!;%#-+
?#"(
$%
!%";
&!"#&#
&?"#

+*!;#+*'-
*$
);
$%
!%";
&!"#&#
%"#*@"'$)),
9*$%
*$!
:*!

$"'
#"+
>$'++
%'
+#*))

%")
"?
::#">*($),

((
C6

*';%D
*'
+*($#
$
$%
)";$*"'
!%"9'
*'
$%
*))!$#$*"'
'+

+*!;%#-
$%
-!


• %;
$%
#&&#
:#$!
?"#
+(-
"#
+$#*"#$*"'
• %;
$%
;"*)
!:#*'-
?"#
+?"#($*"'<
+$#*"#$*"'
"#
+(
-
• %;
$%
!%";
&!"#&#
?"#
+?"#($*"'
AC305844
AC306397AB
MB991681MB991682 <2.4L ENGINE>
AC305845
AC306398AB
MB991681 HEXAGON WRENCH
PIPE
<3.8L ENGINE>
AC102270
AC


!
"

#
&'()(*+

 
$

!
"

#









##
""
!
A
! A

!

 


 "!*$*"'
$%
!$&*)*@#
&#
*+'$*?*;$*"'
:*'$
$"
$%
)?$
!*+

*)2(+)2/66/2(*+9&1/2(*+
•#!!
$%
+!$
;"=#
9*$%
,"#
?*'-#
$"
;%;
$%$
$%#

#
'"
;#; !
"#
+(-
*'
$%
+!$
;"=#
AC305781AB
2 3
2 3
1 4
40 ± 5 N·m
30 ± 3 ft-lb45 ± 5 N·m
34 ± 3 ft-lb 45 ± 5 N·m
34 ± 3 ft-lb




H

/




GG
FF
H

 /
GG
FF
H


GG
FF
H



=*+2(+.&:@