2004 MITSUBISHI GALANT Workshop Manual

 
&'()(*+
 

!
 #4(.*#
/"#
8)$/45#
2#/<##'
/"#
*#$#84'/
(-5'4$
4'&

5*).'&
/#*3-'4$(
-'
/"#
<"##$
(%##&
(#'()*
,-*,.-/
4'&
2)&;

5*).'&

 
*)'/
$#=/*)'/
*-5"/#4*
$#=/#4*
*-5"/
19:
1:
AC306403
192
181 8 976543
10 11
25 15 16 17
27 28 2612 13 14
23 24 22 21 20
AK
ABS-ECU
MB991970
CHECK CONNECTOR
A-02 HARNESS
CONNECTOR
A-02 (GR)
CONNECTOR: A-02
HYDRAULIC UNIT
(WITH BUILT-IN ABS-ECU)

 
&'()(*+
 

!
 4'.4$$;
/.*'
/"#
<"##$
/)
2#
3#4(.*#&
 
/)

/.*'
(#,)'&
#4(.*#
/"#
)./%./
8)$/45#
<-/"
4
8)$/3#/#*
)*

)(,-$$)(,)%#
4
 
  



 

'
/
   )"
1.61.'*3.,-&7
•-'-34$
8)$/3#/#*
*#4&-'56

37
•4C-3.3
8)$/3#/#*
*#4&-'56

37
•-'-34$
)(,-$$)(,)%#
*#4&-'56

37
•4C-3.3
)(,-$$)(,)%#
*#4&-'56
1
37
0*2,23&/,1)&)*>3*:*1.61.'*3.,-&
•!"##$
(%##&
(#'()*
%)$#
%-#,#
/)
<"##$
(%##&
*)/)*
,$#4*
4',#
/))
$4*5#
•4.$/;
<"##$
(%##&
(#'()*
1 )
)2(#*8#
/"#
<48#=)*3
<-/"
4'
)(,-$$)(,)%#6
•*)'/
!"##$(6
"-=/
-'/)
>>
*4'5#
4'&
&*-8#
/"#
<"##$(
•#4*
!"##$(6
.*'
/"#
<"##$(
34'.4$$;
4/
4
,)'(/4'/

(%##&
 
)
12
 11
1)
 1"&
#
1'/

1)
"
(2
# ' '
2'#
2/
2"
 $
% 


1)
' 2

 

  





) "



4#


 )

 #1
2/ 
/
'


 
#1
2/ 


":

 
 '
2
 
)
2 
/12
 
) 
 

2/ 
/
"


 
&51(0&46&/(,3**3)7
•9996

.2
((#32$;
•996
7#"-,$#
)33.'-,4/-)'
'/#*=4,#
+7 0
•99:6


42$#
•9996

4-'
4*'#((

+7#"-,$#(
<-/"


,)33.'-,4/-)'
(;(/#30
AC000949
AC
WHEN TURNED MANUALLY
IN "D" RANGE, IDLING
[5
− 6 km/h (3
− 4 mph)]
[10.0 ms/DIV 1 V/DIV]
[10.0 ms/DIV 1 V/DIV]
  


))
(34$$
)*
D#*)
<48#=)*3

43%$-/.&#4.$/;
<"##$
(%##&
(#'()*
)*

#C,#((-8#
54%
2#/<##'
-/
4'&
/"#

<"##$
(%##&
*)/)*#%$4,#
<"##$
(%##&
(#'()*
!48#=)*3
43%$-/.&#
=$.,/.4/#(

#C,#((-8#$;
+"-(
-(
')
%*)2$#3
-=

/"#
3-'-3.3
43%$-/.&#
-(

37

)*
3)*#0C$#
".2
#,,#'/*-,
)*
<-/"
$4*5#

*.')./#%$4,#
".2
4((#32$;
4.$/;
 
5*).'&#%4-*
"4*'#((
<-*#(
)-(;
)*
&-(/.*2#&
<48#=)*3%#'
,-*,.-/
-'
<"##$
(%##&
(#'()*#%$4,#
<"##$
(%##&
(#'()*
%#'
,-*,.-/
-'
"4*'#((#%4-*
"4*'#((
<-*#
',)**#,/$;
3).'/#&
<"##$
(%##&

(#'()*).'/
<"##$
(%##&
(#'()*

,)**#,/$;
!"##$
(%##&
*)/)*
<-/"
3-((-'5
)*

&4345#&
/##/"#%$4,#
<"##$
(%##&
*)/)*

 
&'()(*+
 

!
CAUTION
•<&0*33&0*>.<&20,A(+->*0/&.&).&0,+4.<&.(0&)<*134
2&40;410(+-.&).(+-
•$<&+.&).(+-.<&>0*+.20,A&)9,663;.<&6,0A(+-20,A&
$<&+.&).(+-.<&0&,020,A&)9).*6.<&>0*+.:<&&3)
:(.</<*/A)
 F4,@
.%
/"#
8#"-,$#
"#'
(.%%)*/
/"#
8#"-,$#
<-/"
*-5-&

*4,@(
4/
/"#
(%#,-=-#&
H4,@.%
%)-'/(
)*
%$4,#
/"#
=*)'/
)*
*#4*

<"##$(
)'
/"#
*)$$#*(
)=
/"#
2*4@-'5
=)*,#
/#(/#*
 #$#4(#
/"#
%4*@-'5
2*4@#?
4'&
=##$
/"#
&*45
=)*,#
+&*45

/)*B.#0
)'
#4,"
*)4&
<"##$
!"#'
.(-'5
/"#
2*4@-'5
=)*,#

/#(/#*?
/4@#
4
*#4&-'5
)=
/"#
2*4@#
&*45
=)*,#
CAUTION
*60&'&+.4,8,-&.*)/,+.**3!!!9,3:,;).10+.<&
(-+(.(*+):(./<.*.<&= = %%6*)(.(*+2&>*0&/*+

+&/.(+-*04()/*++&/.(+-)/,+.**3!!!
 )''#,/
(,4'
/))$
999
/)
/"#
&4/4
$-'@
,)''#,/)*
 =/#*
,"#,@-'5
/"4/
/"#
(#$#,/)*
$#8#*
-(
-'
>>
*4'5#?
(/4*/
/"#

#'5-'#
 #$#,/
>'/#*4,/-8#
-45')(-(>
=*)3
/"#
(/4*/.%
(,*##'
1 #$#,/
>;(/#3
#$#,/>
: "))(#
>>
=*)3
/"#
> >
/42
 #$#,/
>,/.4/)*
#(/>
=*)3
>>
(,*##'
9 "))(#
4'
4%%*)%*-4/#
-/#3
=)*
";&*4.$-,
.'-/
,"#,@
%&#
11



 

%&1
//
1
"
(
%&'


)
'#


 
*%++,+ -




/
'
"
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827

 
&'()(*+
 

!
.*'
/"#
<"##$
2;
"4'&
4'&
,"#,@
/"#
,"4'5#
-'
2*4@-'5

=)*,#
<"#'
/"#
2*4@#
%#&4$
-(
&#%*#((#&
!"#'
.(-'5
/"#

2*4@-'5
=)*,#
/#(/#*?
&#%*#((
/"#
2*4@#
%#&4$
.'/-$
/"#

2*4@-'5
=)*,#
-(
4/
/"#
=)$$)<-'5
84$.#(?
4'&
,"#,@
/"4/
/"#

2*4@-'5
=)*,#
,"4'5#(
/)
/"#
2*4@#
&*45
=)*,#
*#4&-'5
/4@#'

-'
(/#%

<"#'
/"#
4,/.4/)*
-(
=)*,#&*-8#'
"#
*#(.$/
(").$&

2#
4(
(")<'
-'
/"#
&-45*43
42)8#
=
/"#
*#(.$/
)=
-'(%#,/-)'
-(
42')*34$?
*#%4-*
4,,)*&-'5
/)
/"#

-45')(-(
42$#
2#$)<
*)'/
<"##$:
−
9

+:1
−

$20
#4*
<"##$
−
:

+
−
:1
$20
AC000954AB
SCAN TOOL ACTUATOR TEST
(ITEM NO.01, 02, 03, 04) START
1 s2 s
3 s
DEPRESSED
RELEASED
PRESSURE INCREASE
PRESSURE DECREASE PRESSURE HOLD
LOCK
DRAG FORCE
WHEN THE
PEDAL IS FREE PEDAL
OPERATION
SOLENOID
VALVE
POSITION
CHECKING
THE BRAKE
FORCE

 
&'()(*+
 

!
=/#*
-'(%#,/-)'?
&-(,)''#,/
(,4'
/))$
999

-33#&-4/#$;
4=/#*
/.*'-'5
/"#
-5'-/-)'
(<-/,"
/)
/"#
>
 >

+0
%)(-/-)'

  %


 
WARNING










 






!
=
/"#
#'5-'#
-(
(/4*/#&
.(-'5
4
2))(/#*
,42$#
<"#'
/"#
24//#*;

-(
,)3%$#/#$;
=$4/?
4'&
/"#
8#"-,$#
-(
/"#'
&*-8#'
<-/")./
<4-/-'5

=)*
/"#
24//#*;
/)
2#
*#,"4*5#&?
/"#
#'5-'#
34;
3-(=-*#
4'&
-/

34;
')/
2#
%)((-2$#
/)
&*-8#
/"#
8#"-,$#
"-(
-(
2#,4.(#
/"#


,)'(.3#(
4
$4*5#
43).'/
)=
,.**#'/
<"#'
,4**;-'5
)./
-/(

-'-/-4$
,"#,@(
=
/"-(
"4%%#'(?
*#,"4*5#
/"#
24//#*;
=.$$;

 




 
  

I
 





7
7


7
7


7
7


7
7
•#%*#((
2*4@#

%#&4$
/)
$),@

<"##$
•(-'5
(,4'
/))$

999?
(#$#,/

/"#
<"##$
/)
2#

,"#,@#&
4'&
=)*,#

/"#
4,/.4/)*
/)

)%#*4/#
•.*'
/"#
(#$#,/#&

<"##$
34'.4$$;
/)

,"#,@
/"#
,"4'5#

)=
2*4@#
=)*,#
*4@#
=)*,#
-(

*#$#4(#&
=)*

/"*##
(#,)'&(

4=/#*
<"##$(

"48#
2##'

$),@#&)*34$−−
!"##$
&)#(
')/

$),@
<"#'
2*4@#

%#&4$
-(

&#%*#((#&2')*34$ $)55#&
2*4@#

$-'#
)/"#*
/"4'

";&*4.$-,
.'-/ "#,@
4'&
,$#4'

2*4@#
$-'#
$)55#&

";&*4.$-,
,-*,.-/

-'
";&*4.$-,
.'-/#%$4,#

";&*4.$-,
.'-/

4((#32$;
*4@#
=)*,#
-(

')/
*#$#4(#&2')*34$',)**#,/

";&*4.$-,
.'-/

2*4@#
/.2#

,)''#,/-)' )''#,/
,)**#,/$;
;&*4.$-,
.'-/

()$#')-&
84$8#

')/
=.',/-)'-'5

,)**#,/$;#%$4,#

";&*4.$-,
.'-/

4((#32$;




&'()(*+
 

!#



 



 

%&
%&;6
/


#

"
0&0&8*',3 6&0,.(*+
•/*./
)<#*
4*
#3)84$
+#=#*
/)

?
/*./

)<#*
4*
0
I
'5-'#
+7 0J
•-*
$#4'#*
)
"*)//$#
)&;
.,/
#3)84$
+#=#*
/)


?
-*
$#4'#*
0
I
'5-'#
+7 0J
•'/4@#
4'-=)$&
$#'.3
#3)84$
+#=#*
/)

?

'/4@#
4'-=)$&
$#'.3
0
I
'5-'#
+7 0J
•*4@#
$.-&
*4-'-'5
*).(+).,33,.(*+ 6&0,.(*+
•*4@#
$.-&
-$$-'5
•*4@#
-'#
$##&-'5
+#=#*
/)

?
'8#"-,$#

#*8-,#
−
$##&-'5
10
•'/4@#
4'-=)$&
$#'.3
'(/4$$4/-)'
+#=#*
/)

?

'/4@#
4'-=)$&
$#'.3
0
I
'5-'#
+7 0J
•;&*4.$-,
'-/
"#,@
+#=#*
/)
90
•-*
$#4'#*
)
"*)//$#
)&;
.,/
'(/4$$4/-)'
+#=#*
/)


?
-*
$#4'#*


0
I
'5-'#
+7 0J
•/*./
)<#*
4*
'(/4$$4/-)'
+#=#*
/)

?
/*./

)<#*
4*

0
I
'5-'#
+7 0J
AC306183AB
15 ± 2 N·m
12 ± 1 ft-lb
4
52
3
1 2
3
2
 

•
7
I


+7 0J
•!



7
+



:?
!



:0
I
J
•
 



 
I

J
•





 
I
J
•  
 



 
I
J
II
JJ 

 
JJ
II

 

K




IIJJ






I




 

 
 
+

0J





 
 
*+.(+1&4




&'()(*+
 

!?
 
 
EE
FF


   
 
)8#
/"#
$),@
$#8#*
)=
/"#
 
,)''#,/)*
)*
 

 
,)''#,/)*
I
'5-'#J
4(
(")<'
-'
/"#
-$$.(/*4/-)'?
4'&

/"#'
&-(,)''#,/
/"#
"4*'#((
,)''#,/)*

EEFF
 

  


J 




 
@
E
FK 

WARNING
"#
#! 
$

!
CAUTION
•<&<;40,13(/1+(./,++*.2&4(),))&823&4&'&0
3**)&+(.)+1.)*02*3.)
•*+*.40*6*0)<*/A.<&<;40,13(/1+(.
•*+*..10+.<&<;40,13(/1+(.16)(4&4*:+*03,;(.*+
(.))(4&
#3)8#
/"#
";&*4.$-,
.'-/
4(
(")<'?
/4@-'5
,4*#
')/
/)
&43
45#
(.**).'&-'5
,)3%)'#'/(
(.,"
4(
/"#
=$#C-2$#
(.,/-)'
")(#

I
#'5-'#J
AC304742ABLOCK LEVER
AC211808AC
BRAKE MODULATOR
HYDRAULIC UNIT
(HYDRAULIC UNIT
AND ABS-ECU)
FLEXIBLE SUCTION HOSE <3.8L ENGINE>

$  
&'()(*+
 

!


  
FF
EE

  
)''#,/
/"#
/.2#(
/)
/"#
";&*4.$-,
.'-/
4((#32$;
4(
(")<'
-'

/"#
-$$.(/*4/-)'
 )
/"#
=*)'/
2*4@#
+
0
 )
/"#
*#4*
2*4@#
+0
 )
/"#
*#4*
2*4@#
+
0
 )
/"#
=*)'/
2*4@#
+0
 *)3
/"#
34(/#*
,;$-'&#*
+(#,)'&4*;0
1 *)3
/"#
34(/#*
,;$-'&#*
+%*-34*;0
$  
 



 
AC210718
AC
65 2 3 1
4
*).(+).,33,.(*+ 6&0,.(*+
•!"##$
%##&
#'()*
./%./
7)$/45#
#4(.*#3#'/

+#=#*
/)
90
AC306191AB

1
24
3
4