2004 MITSUBISHI GALANT Workshop Manual








$%&'&()




"









H

I 




IIHH 

+!)%$$
)-
!/)"'+
-'!
!'
)-%)
)-
<%*8"+,
"!
0'!")"'+ C
%!

!-'2+
"+
)-
"$$/!)*%)"'+

2$2$<(%.-7$2.1&()
•
"C
+C *
'# *
13
 <'#%$
1 ( *
)'

D

+C *
'# *

.3
•'2 *
) *"+,
=$/"C
*%"+"+,
1 ( *
)'
.93

('1&)'1.--.1&()7$2.1&()
•'2 *
) *"+,
=$/"C
/00$&"+,
%+C
$ C"+,
1 ( *
)'

.93
•*"#
 $)
 +!"'+
CE/!)"+,
1 ( *
)'

99D
%"+
) +%+
 *#"
−
*"#
 $)!
99.3
•"C
+C *
'# *
13
+!)%$$%)"'+
1 ( *
)'

D

+C *
'# *

.3
AC500516
1
2
5
824 ± 4 N·m
18 ± 3 ft-lb
22 ± 4 N·m
16 ± 3 ft-lb22 ± 4 N·m
16 ± 3 ft-lb
3
12 ± 2 N·m
102 ± 22 in-lb
57 ± 7 N·m
42 ± 5 ft-lb
4
7
6
AB
9



:


1
=




D
+,"+
!! <;$&

.9
3
.

 





>

BBAA 

6








 >











 >

4









7







 


>()1&)6$8?
AC307220AB
SUCTION HOSE








$%&'&()




"

HA

I

2$2$<(%.-7$2.1&()
•"C
+C *
'# *
13
 <'#%$
1 ( *
)'

D

+C *
'# *
.3
•)*/)
'2 *
%*
1 ( *
)'

.D
)*/)
'2 *
%*
.3
AB
•'2 *
) *"+,
=$/"C
*%"+"+,
1 ( *
)'
.93

('1&)'1.--.1&()7$2.1&()
•'2 *
) *"+,
=$/"C
/00$&"+,
%+C
$ C"+,
1 ( *
)'
.93
•*"#
 $)
 +!"'+
CE/!)"+,
1 ( *
)'

99D
%"+) +%+
 *#"
−
*"#
 $)!
99.3
•)*/)
'2 *
%*
1 ( *
)'

.D
)*/)
'2 *
%*
.3
AB
•"C
+C *
'# *
13
+!)%$$%)"'+
1 ( *
)'

D

+C *
'# *
.3
AC500517
13
2
95
8
1012 ± 2 N·m
102 ± 22 in-lb 57 ± 7 N·m
42 ± 5 ft-lb
41 ± 8 N·m
30 ± 6 ft-lb 15 ± 4 N·m
11 ± 3 ft-lb
49 ± 9 N·m
36 ± 7 ft-lb
AB
6
49 ± 9 N·m
36 ± 7 ft-lb 46 ± 8 N·m
34 ± 6 ft-lb42 ± 7 N·m
31 ± 5 ft-lb
41 ± 8 N·m
30 ± 6 ft-lb
4 4
7



:


1
=




 D
+,"+
!! <;$&

 ..
'*



D
+,"+
!! <;$&


.3
.

 





>

BBAA 

• 

=
L




L

>
1
=




D
)%;"$"J *
%*

.93
•





>



1
=



3
AABB6

















 
4







7




 >

9







 >



>()1&)6$8?








$%&'&()




"





HHII









/*+
/0
)-
!)%;"$"J *
C"!'++ ) C
(*'<
)-
!)%;"$"J *
$"+8
(/$$&D

%+C
* <'#
)-
0'2 *
!) *"+,
'"$
0/<0
%!! <;$&
%() *
)/*+"+,

)-
!) *"+,
2- $
(/$$&
)'
$ ()




IIHH 

+!)%$$
)-
!/)"'+
-'!
!'
)-%)
)-
<%*8"+,
"!
0'!")"'+ C
%!

!-'2+
"+
)-
"$$/!)*%)"'+






 






  ('*
* <'#"+,
)-
!2")-D
2"0
)-
0/<0
$ %+
)'
0* # +)

"+)*/!"'+
'(
'+)%<"+%)"'+
"+)'
)-
0/<0
. "!'++ )
)-
-%*+ !!
'++ )'*
(*'<
)-
<%$
) *<"+%$
'(

)-
0* !!/*
!2")-
 !
%
!'8 )
)&0
2* +-
)'
$''! +
%+C
* <'#
)-
!2")-
 %+C
!)%*)
)-
+ 2
!2")-
"+)'
)-
)-* %C
-'$ 
 !"+,
%
!'8 )
)&0
2* +-D
)",-) +
)-
0* !!/*
!2")-
)'

76

±
.7
⋅<1±..()$;3
6 '++ )
)-
-%*+ !!
'++ )'*
;%8
)'
)-
0* !!/*
!2")-
  !)
)-
# -"$
)'
+!/*
)-
!2")-
"!
2'*8"+,
0*'0 *$&
" 

!





 












#

 


 

• - 8
)-
C*"#
; $)
('*
*%8!
• - 8
)-
0/$$ &
('*
/+ # +
*')%)"'+
AC307223
POWER STEERING
OIL PUMP ASSEMBLY
STABILIZER BAR
AB
AC205022
SUCTION HOSE
AC






$%&'&()




"







 

2$2$<(%.-7$2.1&()
•"C
+C *
'# *
13
 <'#%$
1 ( *
)'

D

+C *
'# *

.3
•'2 *
) *"+,
=$/"C
*%"+"+,
1 ( *
)'
.93
•=*'+)
/<0 *
 <'#%$
1 ( *
)'
.3
A.

B
•%C"%)'*
*"$$
 <'#%$
1 ( *
)'
63
A.

B

('1&)'1.--.1&()7$2.1&()
•%C"%)'*
*"$$
+!)%$$%)"'+
1 ( *
)'
63
A.


B
•=*'+)
/<0 *
+!)%$$%)"'+
1 ( *
)'
.3
A.


B
•'2 *
) *"+,
=$/"C
/00$&"+,
%+C
$ C"+,
1 ( *
)'

.93
•"C
+C *
'# *
13
+!)%$$%)"'+
1 ( *
)'

D

+C *
'# *

.3
AC307221
12 ± 2 N·m
102 ± 22 in-lb
1
3
25
12 ± 2 N·m
102 ± 22 in-lb
7
4
12 ± 2 N·m
102 ± 22 in-lb13
15 ± 3 N·m
11 ± 2 ft-lb
10
11
12
N
12 ± 2 N·m
102 ± 22 in-lb
15 ± 3 N·m
11 ± 2 ft-lb
N
6
34 ± 5 N·m
25 ± 4 ft-lb
12 ± 2 N·m
102 ± 22 in-lb
57 ± 7 N·m
42 ± 5 ft-lb
8
9
N
AB
<2.4 L ENGINE>






$%&'&()




""
AC307222
12 ± 2 N·m
102 ± 22 in-lb
1
2
57 ± 7 N·m
42 ± 5 ft-lb
8
9
N
5
15 ± 3 N·m
11 ± 2 ft-lb
10
11
12
N
12 ± 2 N·m
102 ± 22 in-lb
15 ± 3 N·m
11 ± 2 ft-lb
N
6
34 ± 5 N·m
25 ± 4 ft-lb
12 ± 2 N·m
102 ± 22 in-lb
AC
<3.8 L ENGINE>






:
BBAA. 

BB
AA


13
BBAA


13
BBAA




6
BBAA


13
4


7>

BBAA9


BBAA 




.
 






>()1&)6$8?






$%&'&()




"




IIHH

 
 

E

 


 
$",+
)-
<%*8"+,!
%!
!-'2+
"+
)-
"$$/!)*%)"'+
%+C
)",-) +
)-

+/)

IIHH
  
>?
+!)%$$
)-
* )/*+
)/;
13
!'
)-%)
)-
<%*8"+,
"!
0'!")"'+ C
%!

!-'2+
"+
)-
"$$/!)*%)"'+

AC307218
MARKING
AB
STEERING
GEAR
ASSEMBLY
PRESSURE TUBE
ASSEMBLY
AC205024
AB
PRESSURE
HOSE
PRESSURE
TUBE
ASSEMBLYNUT
AC205020 AB
RETURN
TUBE (R)
RETURN
HOSE (R)






$%&'&()




"
IIHH
  


 +!)%$$
)-
* )/*+
)/;
%!! <;$&
!'
)-%)
)-
<%*8"+,
"!

0'!")"'+ C
%!
!-'2+
"+
)-
"$$/!)*%)"'+
. $",+
)-
<%*8"+,!
%!
!-'2+
"+
)-
"$$/!)*%)"'+
%+C
)",-) +

)-
+/)

IIHH
 
>?
+!)%$$
)-
* )/*+
-'!
13
!'
)-%)
)-
<%*8"+,!
%*
0'!")"'+ C

%!
!-'2+
"+
)-
"$$/!)*%)"'+

AC307218
MARKING
RETURN
TUBE
ASSEMBLY
AC
STEERING
GEAR
ASSEMBLY
AC205021
RETURN TUBE
ASSEMBLY
RETURN
TUBE (R)
AB
AC205020
RETURN
HOSE (R)
RETURN
TUBE (R)
AC
AC205025
RETURN
HOSE (R)
COOLER TUBE
ASSEMBLY
AB






$%&'&()




"A
II
HH
 
>?
+!)%$$
)-
* )/*+
-'!
13
!'
)-%)
)-
<%*8"+,!
%*
0'!")"'+ C

%!
!-'2+
"+
)-
"$$/!)*%)"'+

AC307226
AB
MARKING
SUCTION
HOSERETURN
HOSE (M)
OIL
RESERVOIR
AC205025 AC
RETURN
HOSE (M)
COOLER TUBE
ASSEMBLY