2004 MITSUBISHI GALANT Workshop Manual




 
$&'()(*+



1

8&CKC*++&C9*4$5+=
C*+94*7
)*7&+*(='57'&5))&;E7AC*++&C9*4$"!:*47**)&%
C*44*=&=*4=5;56&=9&4;(+57)%*49&4;(+57)><)8&=E5CK
(+98&C*++&C9*4
2D 4&98&C*++&C9*4)5+=9&4;(+57)(+6**=C*+=(9(*+J
D20209:
 D9:*152559:+*/90<98*7*=98/27:2.9.069,9502

((E*5.966
2..9/025.6:9/012.
((

AC306248AC
B-21
(B)
CONNECTOR: B-21
PCM
AIR
CLEANER
738054
6760
71 72777879
64
515958
6552
66
53
757476818283
63
JAE
62
68615569
56
70
57
AC306322
CONNECTOR: B-108
B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5




 
$&'()(*+



!

8&CK98&854+&)):*45+*>&+*4)8*49C(4C<(99*
64*<+=E&9?&&+C*++&C9*4$/9&4;(+57)%5+=
05+=
C*+94*7)*7&+*(='57'&5))&;E7AC*++&C9*4$
"!/9&4;(+57)1%5+=!0
2D 4&98&854+&))?(4&)(+6**=C*+=(9(*+J
D20209:
 D9:*152559:+*/90<9<*5.966>159
AC306248AC
B-21
(B)
CONNECTOR: B-21
PCM
AIR
CLEANER
738054
6760
71 72777879
64
515958
6552
66
53
757476818283
63
JAE
62
68615569
56
70
57
AC306322
CONNECTOR: B-108
B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5




 
$&'()(*+





8&CK98&854+&)):*45+*>&+*4)8*49C(4C<(99*
64*<+=E&9?&&+
C*+94*7)*7&+*(='57'&5))&;E7A
C*++&C9*4$"!/9&4;(+57)1%%!%5+="05+=)*7&+*(=
'57'&C*++&C9*4)$"!%$"!5+=$"!
2D )98&854+&))?(4&(+6**=C*+=(9(*+J
D9:+*/90<9
%<9.0<9
%1659:+*/98E
59=160950<99./5;:098/2899,9502
#"E
./5;:098
2899=1605*012.
510951* *F+9
#"
 D9:+*/90<9<*5.966>159

11!/"10D
*4B<&*+'&49&47<9C8*7&+*(=57'&A)9&;

  


9,9502 



 
 
9,9502 


   

 
•,+2/C-:16.209.=*=98E*.862+9.21809571.*+
?2+0*=916F9+2>6:9/1,198?*+-9E
%L-8=960<*0
025B-9/2.?95095/+-0/<62+9.218?*+?9<*6*,*1+

-59

 

 
•
2.01.-2-6

 

  
 /

 
 0
98&4*+(9*4/
8&4&()+*9&;>*454A
)9*4&=
(+;&;*4A:*498&(9&;;*+(9*4&=E&7*?0
•
 '3 (4)60=9*51./2559/05*012
•
 &(3 (4).8=9*51./2559/05*012
•
 &3 (4)58=9*51./2559/05*012
•
 &3 ("4)"0<=9*51./2559/05*012
•
 &3 (#4)#0<=9*51./2559/05*012@#
A
•
 &"3 (4)9?9569=9*51./2559/05*012
•
 3 (#4)2>59?956962+9.2187*+
,-./012.
•
 "3 (#&4)
.895851?962+9.2187*+
,-./012.
•
 #3 (4)9/2.862+9.2187*+,-./
012.
•
 3 (&4)?95851?962+9.2187*+
,-./012.
•
 3 (4)98-/012.62+9.2187*+
,-./012.@# A
•
 &&3 #4) /2.052+59+*;7*+,-./
012.
&+)*4/
8&)&+)*4E&7*?()=&9&4;(+&=9*E&
+*4;570
•2>59?956962+9.218
•
.895851?962+9.218
•9/2.862+9.218
AC306322
CONNECTOR: B-108
B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5
AC406935
AC
VALVE BODY
ASSEMBLY
B-108-5
B-108-4
B-108-6
<5A/T>
CONNECTORS: B-108-4, B-108-5,
B-108-6 <5A/T>




 
$&'()(*+



"
•?95851?962+9.218
•98-/012.62+9.218@# A
• /2.052+59+*;

  ,
/*+(9*4&B<&+C&0



 
 
8&CK*+=(9(*+)
•2+9.21860*0-6)910<9562+1825
•2+0*=92,F*0095;)(?2+06257259
G<=6&;&+94(9&4(5
•2+9.218?2+0*=9)?2+0625+9663(69/2.84
•,
 &3 ("416690/2.69/-01?9+;,2-5
01796E0<905*.6*H+916+2/C981.0258=9*5*6*
,*1+6*,979*6-59E*.80<9DD5*.=9+1=<0,+*6<96
2./9:9569/2.8

$


0*500<99.=1.9E*.8C99:0<9?9<1/+9602::981.D D
5*.=9,25#69/2.86


$

/
 
#

 
 
$
D0
•%*+,-./012.2,0<9025B-9/2.?95095/+-0/<62+9
.218?*+?9
•*7*=98<*5.96625/2..9/025
•%*+,-./012.2,0<9
%
AC205240
START
END TCC solenoid is in ON
or OFF steady state
Voltage of battery > 10 V
Solenoid circuit
voltage < 3 V
Continuous failure
for 0.3 sec.
Good MalfunctionYe sNo Ye sNo Ye sNo Ye sNo
TCC solenoid valve is in
ON or OFF steady state
AC




 
$&'()(*+




 
&B<(4&=>&C(57
**7D
•%'''#&)/*. 22+3%
 -F6697F+;4
•%''&")

•%''&)%
 

*F+9
•%'''()%
 %*1.*5.966


)(+6)C5+9**7$  !%C8&CK5C9<59*49&)9
(9&;D
*4B<&*+'&49&47<9C8*7&+*(=57'&
CAUTION
*>4&'&+9=5;56&9*)C5+9**7$  !%57?5A)9<4+98&
(6+(9(*+)?(9C89*98&3 #3/ 0>*)(9(*+E&:*4&C*+

+&C9(+6*4=()C*++&C9(+6)C5+9**7$  !
34
2..9/06/*.022+%'''#&020<98*0*+1.C/2..9/025
34 -5.0<91=.1012.6>10/<020<9DD:261012.
34 906/*.022+%'''#&020<9*/0-*02509607289
•097) 25B-9
2.?95095
+-0/<2+9.218*+?9
•.*-81F+9/+1/C1.=25F-MM1.=6<2-+8F9<9*58><9.
0<9025B-9/2.?95095/+-0/<62+9.218?*+?9169.95

=1M98
3"4 -5.0<91=.1012.6>10/<020<9D
D34:261012.
2D )98&)*7&+*(='57'&*>&459(+6>4*>&47AJ
D0/*.F9*66-7980<*00<167*+,-./012.161.09571009.0
9,9502
((E2>02
69 52-F+96<2201.=
.6:9/012.95?1/9 21.06
−2>02
2:9>10<
.09571009.0%*+,-./012.6
(("
 D20209:
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827




 
$&'()(*+






)(+6)C5+9**7$  !%4&5=98&

=(56+*)9(C94* 34
2..9/06/*.022+%'''#&020<98*0*+1.C/2..9/025
34 -5.0<91=.1012.6>10/<020<9DD:261012.
34
<9/C,25 81*=.2601/052-F+9/289
3"4 -5.0<91=.1012.6>10/<020<9D
D34:261012.
2D )
1!!/10)&9J/
1!!/10;5AE&
)&957*+6?(98;<79(>7&
)0
D9,9502 #
 &&3 #4) 
2.052+
9+*;;6097
 D20209:


)(+6)C5+9**7$  !%4&5=98&

=(56+*)9(C94* 34
2..9/06/*.022+%'''#&020<98*0*+1.C/2..9/025
34 -5.0<91=.1012.6>10/<020<9DD:261012.
34
<9/C,25 81*=.2601/052-F+9/289
3"4 -5.0<91=.1012.6>10/<020<9D
D34:261012.
2D )
11)&9J
D20209:&
 D20209:"
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827




 
$&'()(*+





&5)<4&98&9*4B<&C*+'&49&4C7<9C8)*7&+*(=
'57'&4&)()95+C&59
C*+94*7)*7&+*(='57'&5))&;E7A
C*++&C9*4$"!
34 16/2..9/0/2..9/025(&*.879*6-59*00<962+9.218
?*+?96189
34 %9*6-590<9596160*./9F90>99.62+9.218?*+?9*6697F+;
/2..9/025(&09571.*+6*.8(
&)()95+C&'57<&D1−ΩH59"°/!°0I
2D )98&;&5)<4&=4&)()95+C&1−ΩH59"°/!°0IJ
D20209:
 D20209:#

&5)<4&98&)*7&+*(='57'&4&)()95+C&5998&
9*4B<&C*+'&49&4C7<9C8)*7&+*(='57'&5))&;E7A(+)(=&
98&945+)5@7&
34 16/2..9/0/2..9/025(&"*.879*6-59*00<962+9.218
?*+?96189
34 %9*6-590<9596160*./9F90>99.025B-9/2.?95095/+-0/<
62+9.218?*+?909571.*+6*.8
&)()95+C&'57<&D1−ΩH59"°/!°0I
2D )98&;&5)<4&=4&)()95+C&1−ΩH59"°/!°0J
D9:+*/90<9<*5.966>159F90>99. /2.052+
62+9.218?*+?9*6697F+;/2..9/025(&*.80<9
62+9.218?*+?96
 D9:+*/90<9025B-9/2.?95095/+-0/<62+9.218?*+?9
9,9502
E
*+?928;@" A
259,9502

E 
*+?928;@#
A
AC306322
CONNECTOR: B-108
B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5
AC210697
27183
9 4610 5
AB
B-108 HARNESS CONNECTOR:
A/T CONTROL SOLENOID
VALVE ASSEMBLY SIDE
AC406928
AC
CONNECTOR: B-108-4
VALVE BODY
ASSEMBLY
B-108-4
2
1
AC201141
BD
B-108-4 HARNESS CONNECTOR:
TORQUE CONVERTER CLUTCH
SOLENOID VALVE SIDE




 
$&'()(*+





8&CKC*++&C9*4$5+=
C*+94*7
)*7&+*(='57'&5))&;E7AC*++&C9*4$"!:*47**)&%
C*44*=&=*4=5;56&=9&4;(+57)%*49&4;(+57)><)8&=E5CK
(+98&C*++&C9*4
2D 4&98&C*++&C9*4)5+=9&4;(+57)(+6**=C*+=(9(*+J
D20209:
 D9:*152559:+*/90<98*7*=98/27:2.9.069,9502

((E*5.966
2..9/025.6:9/012.
((

AC306248AC
B-21
(B)
CONNECTOR: B-21
PCM
AIR
CLEANER
738054
6760
71 72777879
64
515958
6552
66
53
757476818283
63
JAE
62
68615569
56
70
57
AC306322
CONNECTOR: B-108
B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5