2004 MITSUBISHI GALANT Workshop Manual

 




'()*)+,













H





 ,&,:&3+-.800."80,&312&8%&C
52+=&:.-8&
 &60=&8%&C
52+=&:.-8&70.8,







 






 ::.4-,6-..-601)80/&)*+)&0+.808%&&)8+2&+))&2
5+-6&8&20/8%&0+.,&-..+:
 ,&,:&3+-.800.,$-)5""!80:2&,,/+88%&
0+.,&-.


H






 ,&,:&3+-.800."80,&312&8%&C
52+=&:.-8&+)
8%&,-6&6-))&2-,2&60=-.

+*%8&)8%&C
52+=&:.-8&70.8,808%&,:&3+/+&5802<1&
)=.2',),=
2+-A4'@
!
±
#
⋅3
$>
±
!
920<%


 






 ::.4-,6-..-601)80/&)*+)&0+.808%&018&25+-6&8&20/
,:&3+-.800.-)5+),8-..+8808%&32-);,%-/8
 ::.4-,6-..-601)80/&)*+)&0+.808%&&)8+2&+))&2
5+-6&8&20/8%&0+.,&-..+:
 ,&,:&3+-.800."80:2&,,/+88%&0+.,&-.

AC301854AB
MD998781
AC102328AB
OIL SEAL
MB990938
MD998776
CRANKSHAFT
(ENGINE OIL)
AC301855AB
MD998781
AC102329AC
MD998285
(ENGINE OIL)
(OIL APPLIED TO THE
CIRCUMFERENCE)
OIL SEAL CRANKSHAFT
MD998375

 




'()*)+,








 

 



 


 .&-)025&*2&-,&8%&/20)83-,&98%&32-);,%-/8-)58%&
32-);,%-/87-.-)3&2,%-/852+=&,:203;&8-,,%0?)
;))!//#,
 ),8-..8%&32-);,%-/87-.-)3&2,%-/852+=&,:203;&8+)8%&
5+2&38+0),%0?)+)8%&+..1,82-8+0)
AC301346AB
: CLEAN
: CLEAN AND DEGREASE
ENGINE FRONT
CRANKSHAFT
BALANCERSHAFT
DRIVE SPROCKET
CRANKSHAFTFRONT CASE






'()*)+,






!








-'-'3+(50
8'-52)+,
•#1&. +)&2&,,12&&5138+0)F&/&280
9
)
=&%+3.&&2=+3&
−#1&.16:0))&3802+,30))&38+0)
'0?80&513&2&,,12+K&5#1&. +)&,(!!G
•)*+)&00.-)82-+)+)*'&/&280
9
)=&%+3.&
&2=+3&−)*+)&00.-)8&:.-3&6&)8"(
•0?&282-+)0)820.051.&'(&60=-.'&/&280

90?&282-+)0)820.051.&'($(
•+2.&-)&2&60=-.'&/&280
9+2.&-)&2(
•-88&24-)5-88&24
2-4&60=-.
+*2),*250052)+,
8'-52)+,
•-88&24-)5-88&24
2-4),8-..-8+0)
•+2.&-)&2),8-..-8+0)'&/&280
9+2.&-)&2(
•0?&282-+)0)820.051.&'(),8-..-8+0)'&/&280

90?&282-+)0)820.051.&'(
$(
•)*+)&00.-)8&/+..+)*'&/&280
9
)=&%+3.&
&2=+3&
−)*+)&00.-)8&:.-3&6&)8"(
•#1&. &-;%&3;
AC306539
N
(ENGINE OIL)
13 ± 1 N·m
115 ± 9 in-lb
5.0 ± 1.0 N·m
44 ± 9 in-lb 11 ± 1 N·m
98 ± 8 in-lb
1 75
4
32
AB
8
12 ± 2 N·m
102 ± 22 in-lb
6
12 ± 2 N·m
102 ± 22 in-lb
11 ± 1 N·m
98 ± 8 in-lb
9.0 ± 2.0 N·m
80 ± 17 in-lb

 




B






B

 
B

 









@@ >>








!
 
"
 






 
$+,2),4'7%






'()*)+,







'A4)-'7
8'/)50
++0*@
•$"!"E#20)817-)5#.-)*&I0;&0.5&2
•!E4.+)5&2&-50.8B2&)3%'(
•"E+)
•"E5D1,8+)*0.8
AC500454AB

78 ± 2 N·m to 0 N·m to 20 ± 2 N·m to +90 to +90
58 ± 1 ft-lb to 0 in-lb to 15 ± 1 ft-lb to +90 to +90
1813 16 15 14
12
10 9
11N
(ENGINE OIL)
89 ± 9 N·m
65 ± 7 ft-lb 11 ± 1 N·m
98 ± 8 in-lb
31 ± 3 N·m
23 ± 2 ft-lb
31 ± 3 N·m
23 ± 2 ft-lb (ENGINE OIL)
17

 










$
#

I
• 
#
'#


9 
#

(
•



'#

(
•#





'#


9


(
>>@@@@>> #



>>@@@@>>






B








B





•B
 
#






 I
'#

9B


B


!(
>>@@@@>># 





•

 I
'#

$(
>>@@@@>>!I 


"I  I
@@>>I 


 
$+,2),4'7%






'()*)+,






#






 
 

CAUTION
'('-
24-,
2.'
/-5,;*.592
/+4,2'-/0+/;1)*'

12)8%&32-);,%-/83.03;?+,&9-.+*)8%&8+6+)*6-2;,0)8%&
3-6,%-/8,:203;&880,&8)167&234.+)5&280
0/+8,
306:2&,,+0),820;&
 &60=&8%&8+6+)*7&.81)5&230=&22177&2:.1*-)58%&)
,&8,:&3+-.800."
 32&?+),:&3+-.800."1)8+.+830)8-38,8%&8+6+)*
7&.88&),+0)&2-26
 &312&8%&3-6,%-/8,:203;&8-)5=-.=&8+6+)*7&.8?+8%
?+2+)*7-)5,-)5,00)80:2&=&)8,.+::-*&7&8?&&)8%&
3-6,%-/8,:203;&8-)5=-.=&8+6+)*7&.8
AC301450
AB
TIMING MARK
AC301452AB
MD998738
TIMING BELT
UNDER COVER
AC301373AB
TIMING BELT
TENSIONER ARM
MD998738
AC107621
AC301451AC
WIRING BAND






'()*)+,






&
 0.58%&3-6,%-/8,:203;&8?+8%,:&3+-.800.,$"!"
-)5"
CAUTION
+
,+2
-+252'
2.'
/-5,;*.592
592'-
/53*.592
*8-+/;'2

-'3+(50
! &60=&8%&3-6,%-/8,:203;&8?+8%8%&=-.=&8+6+)*7&.8
-)5:.-3&+80)8%&8+6+)*7&.8.0?&230=&2




 




-;&6-8+)*6-2;,0)8%&2-5+-8021::&2%0,&-)58%&%0,&
3.-6:+,30))&388%&2-5+-8021::&2%0,&




 


 &60=&8%&/1&.%+*%:2&,,12&%0,&,80::&2
 &60=&8%&/1&.%+*%:2&,,12&%0,&+)8%&5+2&38+0),%0?)
+)8%&/+*12&?%+.&8%&2&8-+)&2+,:1..&51:
,!)/3)),-0!
,#)!!"#!

AC100302
MD998719MB990767
AB
AC200641AB
MATING MARKS
AC304581AB
STOPPER
AC304582AB
RETAINER






'()*)+,






"






,&,:&3+-.800.!80.00,&)8%&34.+)5&2%&-570.8,+)
8?0028%2&&,8&:,+)8%&025&20/8%&)167&2,,%0?)+)8%&
+..1,82-8+0)/8%&34.+)5&2%&-570.8,3-))087&:1..&501851&
808%&?-,%&27&+)*82-::&5+)8%&=-.=&,:2+)*92-+,&8%&70.8
,.+*%8.498%&)2&60=&+8?%+.&%0.5+)*+8741,+)*-6-*)&8














CAUTION
+
,+2
500+1
5,:
9+-')=,
352'-)50*
='2
),2+
2.'
/++05,2
85*
*5='*6
+)0
85**5='*
5,7
/:0),7'-
 &*2&-,&8%&34.+)5&2%&-5*-,;&8601)8+)*,12/-3&
 ,,&67.&808%&34.+)5&27.03;,08%&34.+)5&2%&-5*-,;&8
+5&)8+/+3-8+0)6-2;0/JJ+,-88%&80:,12/-3&-)50)8%&
&A%-1,8,+5&








 %&3;8%-88%&)06+)-..&)*8%0/&-3%34.+)5&2%&-570.8
6&&8,8%&.+6+8/+8&A3&&5,8%&.+6+892&:.-3&8%&70.8,?+8%-
)&?0)&
)3)2
$%@
>>
33
$!>
),/.'*%
 ::.4-,6-..-601)80/&)*+)&0+.808%&8%2&-50/8%&70.8,
-)5808%&?-,%&2,
AC301454AB
ENGINE FRONT
MB991654
10 5
2
8 3
9
74
6
1
AC302180AB
IDENTIFICATION
MARK "381"
EXHAUST SIDE
AC102537
A
AC
(ENGINE OIL)






'()*)+,







 ,&,:&3+-.800.!808+*%8&)8%&34.+)5&2%&-5
70.8,+)8%&/0..0?+)*:203&512&,
'(
+*%8&)8%&70.8,80"±⋅6'±/8.7(+)8%&025&2
,%0?)
'( 00,&)8%&70.8,/1..4+)8%&2&=&2,&,&<1&)3&808%-8
,%0?)
'(
+*%8&)8%&70.8,80$±⋅6'±/8.7(+)8%&025&2
,%0?)
'( ::.4-:-+)86-2;808%&%&-5,0/8%&34.+)5&2%&-570.8,
-)534.+)5&2%&-598%&)8+*%8&)$5&*2&&-)*.&-,
,%0?)
CAUTION
•.'
<+02
)*
,+2
2)=.2',),=
*499)/)',20:
)9
2.'
2)=.2',),=

5,=0'
)*
0'**
2.5,
5
>
7'=-''
5,=0'
•
9
2.'
2)=.2',),=
5,=0'
'G/''7*
2.'
*25,75-7
*8'/)9)/5
2)+,6
-'3+('
2.'
<+02
5,7
*25-2
+('-
9-+3
*2'8

'(
+*%8&)+)-$5&*2&&-)*.&-,,%0?)+)8%&+),82138+0),
0/8%&/+*12&98%&)3%&3;80,&&8%-88%&:-+)86-2;0)8%&
%&-50/8%&34.+)5&2%&-570.8,-)58%&:-+)86-2;0)8%&
34.+)5&2%&-5+,0)-.+)&-2.+)&

AC301456AB
ENGINE FRONT
MB991654
109
7
5 2
4 8
613
AC102331AB
PAINT MARKING90 90PAINT MARKING STEP (4) STEP (5)