2004 MITSUBISHI GALANT Workshop Manual


 


"#$%$&'

 

 0#
#
% !
0,$-A
%#&=
0$>
?#
>$%)
& .
>-$$
->

#
%#&=

#
.0,
%#,?
,
.% !&!
#
% !

0,$-A
&%%A+$(
4  

(  

 

6
    

( 
 (   
 

(  

( 
( 

IIJJ

K




#
0,%%AA+
A,-  !
+,$%
.
,
+
- %0?.

?#
#
=, 
&/$
0,%%AA+
%&(
%
>$&0.
,?')

#
+,$%
A&(
+
$,,% .
?#$
#
=, 
&/$
0,%%AA+

%&(
%
A,'.

%
0,AA ..
#&
(,-
!#
#
+,$%

,
79

±
9
⋅A
;
±
1
=$+<
AC306565
AB
CLIP
STEERING
COLUMN
SHAFT
AC306564AB
X
X Y
Y
XX
Y Y YOKE Y
VIEW A
7.6˚ ± 3˚YOKE X A
AC306568AB
FRONT AXLE
CROSSMEMBER
STAYCROSSMEMBER
MOUNTING BOLT


 


"#$%$&'

 ;






JJII

 
H
 
H

 
C



$!
#
%&+$B
+&
. =0&,
A&@
?#
#
!#
 .
,=

#
+-%# !
;<

JJII

K

0




 







 

$!
#
% !
0,$-A
.&%#
>& $
0,'
,0#
;&,?
<

?#
#
% !
!&
$-!
;&,?
<)
& .
 %&$$
#
=, 
&/$

-A+

0,%%AA+)
#
&
,$$
%,>>
& .
% !
!&

&%%A+$(

JJII

K


HD



 

 %-
#&
#
0,%%AA+
A,-  !
+,$%
#&'
+
!#
 .
,
79
±
9
⋅A
;
±
1
=$+<)
& .
#
 %&$$
#
=, 

0,%%AA+
%&(
?#
#
C&A
-
 

• #0@
#
%&+$B
+-%# !%
=,
?&
& .
.,&, 
• #0@
#
%&+$B
+&
=,
.,&,
,
.&A&!
• #0@
&$$
+,$%
=,
0, .,
& .
%&!# %%

 
C

D
C
6

C
"B2$*"3
<"4$.-
&&-(
•8896
$,&.
,0@
AC006141
AE
STABILIZER
BRACKET (LH) OUTSIDE OF
VEHICLE
STABILIZER
BUSHING (LH)APPROXIMATELY
20 mm ( 0.79 in )
IDENTIFICATION
MARK
AC306751AB
B
A
STEERING GEARSTEERING COLUMN
DASH PANEL COVER
AC306568AE
FRONT AXLE
CROSSMEMBER
STAYCROSSMEMBER
MOUNTING BOLT
JAM NUT

 


"#$%$&'

 
 =
%#&@ !
#
+&$$
C, 
%-.
%'&$
A%)
 %&$$
#
-

,
#
%-.
& .
-%
%>0&$
,,$
8896
,
A&%-
#

+&@&?&(
,2-
,=
#
+&$$
C, 
).'3.*3
#.-2"(
;
−
!
⋅7
@!
−
E!
$'-1A
 "#
#
A&%-.
'&$-
/0.%
#
%& .&.
'&$-)

>$&0
#
%&+$B
$ @
 "#
#
A&%-.
'&$-
%
$,?
#&
#
%& .&.
'&$-)

0#0@
#&
#
+&$$
C, 
- %
%A,,#$(
?#,-
/0%%'

>$&(
=
%,)

%
>,%%+$
,
-%
#&
+&$$
C, 


 
C

D


C
 #0@
#
.-%
0,'
=,
0&0@%
,
.&A&!
+(
>-%# !


?#
(,-
= !
 =
#
.-%
0,'
%
0&0@.
,
.&A&!.)
>$&0
#

%&+$B
$ @
/
'  (
 
( 
  

.
 





 

AC001129
MB990326
AB

 

&9"*
.*7
.%%"71-/
,?
&A
,
0,%%AA+
0, 0,
+,$63
±
3
⋅A
;
±

=$+<
,?
&A
,
0,%%AA+
0, 0,
-
;C&A
-<63
±
3
⋅A
;
±

=$+<
,?
&A
,
@ -0@$
0, 0,
-
;C&A
-<63
±
6
⋅A
;17
±
1
=$+<
).1$-$?"*
1.*
,%%AA+
,
+,.(
0, 0,
+,$
& .
-79
±
9
⋅A
;
±
1
=$+<
, 
&/$
0,%%AA+
%&(
+,$
& .
-7
±

⋅A
;6
±
8
=$+<
%%-
#,%
0$&A>
+,$
±

⋅A
;9
±

 $+<
&
,$$
%,>>
0, 0,
-37
±
:
⋅A
;1
±
3
=$+<
-
-+
0$&A>
+,$
& .
-
±

⋅A
;9
±

 $+<
&+$B
+&0@
+,$37
±
:
⋅A
;1
±
3
=$+<
&+$B
$ @
-17
±
:
⋅A
;6
±
3
=$+<
 !
!&
& .
C, 
0, 0 !
+,$7
±

⋅A
;
±

=$+<
 !
!&
& .
>%%-
-+
=$&
-3
±

⋅A
;
±

=$+<
 !
!&
& .
-
-+
=$&
-3
±

⋅A
;
±

=$+<

,.
,
@ -0@$
0, 0,
-8
±
1
⋅A
;
±

=$+<
)*2)
.%%"71-/
&+$B
$ @
-17
±
:
⋅A
;6
±
3
=$+<
-
&%%A+$(
,
+,.(
0, 0,
-17
±
:
⋅A
;6
±
3
=$+<
-
&%%A+$(
,
@ -0@$
0, 0,
-93
±
3
⋅A
;3
±
7
=$+<
-
-
;C&A
-<63
±
3
⋅A
;17
±
1
=$+<

 


"#$%$&'

 

 


 

 






;
E

"
.&A
AA
; <3
;969<39
;938<
F/0>
G
3
;938<
FG
'&!
.&A
AA
; <:9
−
79
;6:
−
:<:9
−
79
;6:
−
:<

$ !#
AA
; <179
;:9<3
;<




,
AA
; <9
±

;9
±
9<
 !
& !$ 
?#$:°D
±
°99D
F'#0$%
?#
6 0#
?#$%G
°17D
±
°99D
F'#0$%
?#
: 0#
?#$%G
°31D
±
°99D
F'#0$%
?#
7 0#
?#$%G
-
?#$
;= 0<9°7D
F'#0$%
?#
6 0#
?#$%G
7°7D
F'#0$%
?#
: 0#
?#$%G
:°17D
F'#0$%
?#
7 0#
?#$%G
&A+9°99D
±
9°9D
;=I!#
.'&,
?#
9D<
&%°99D
±
9°9D
;=I!#
.'&,
?#
9D<
4 !>
 0$ &, °31D
±
°9D
,?
&A
+&$$
C, 
+&@&?&(
,2-
⋅A
; $+<3
−
68
;
−
6<
,?
&A
+-%# !
>%%
>%%-
@
;$+<9
;)17<
,
A,
&+$B
$ @
+&$$
C, 
+&@&?&(
,2-
⋅A
; $+<
1
−
89
;9
−
79<

 

6


,?
&A

+&$$
C, >
>,,
,=
.-%
0,'-$>->,%
!&%

59)


,
,
2-'&$ %
2-.
 %.
,=
.-%
0,'
±
93
!
;913
±
99
,B<





 






 


 










































































 














 
 

 !
"#
"$%#

&'"#()
"*!
























 
 

""#
*+


 
 

"+,
*)$*'-






.

 /


0
























1
.

.






 /





























2




0


 /
2

0


3

 
2





3










4

 























5


3










5

 























6



3













 


























3













 




























0


3

 























 


3











1

 























1















7

 























5

!
"

#$
3











6

 

























 


3













 























1

%

8


 8 

1

 8 










1
3 
 8 











7
 
























7




&'()(*+

 





)"9("'$
()$*)*'
!!:'!*"'
!,!$(
*!
!+
$"

#+;
#"+
'"*!<
( *'-
$%
=%*;)
*$#
&,
))

!!:'!*"'
#(!
>;:$

$#*)*'-
#(
;"'';$+
$"

$%
;#"!!((&#!
9*$%
'
)!$*;
!$#;$#

 



 


 
 


?
$%
##
!!:'!*"'
*!
?)$,<
$%
=%*;)
9*))
'"$
#'

!$#*-%$?"#9#+
"#
'"*!
9*))
";;#
';"##;$
9%)

)*-'('$<
()?';$*"'
"?
!%";
&!"#&#<
!$&*)*@#

&#<
;"*)
!:#*'-<
;"'$#")
#(!
"#
9"#'
"#
"$"?&)

';
9*))
;!
$%!
:#"&)(!

 

 

!
$%!
!$:!
$"
:)'
,"#
+*-'"!$*;
!$#$-,
?

,"
?"))"9
$%(
$%"#"-%),<
,"
9*))
&
!#
$%$
,"

%=
>%!$+
("!$
"?
$%
:"!!*&)
9,!
$"
?*'+


##
!!:'!*"'
?)$
 $%#
*'?"#($*"'
?#"(
$%
;!$"(#
 3#*?,
$%$
$%
;"'+*$*"'
+!;#*&+
&,
$%

;!$"(#
>*!$!
 8*'+
$%
()?';$*"'
&,
?"))"9*'-
$%
,(:$"(

%#$
 3#*?,
()?';$*"'
*!
)*(*'$+
AC305738AB
SHOCK
ABSORBER COIL SPRING
STABILIZER BAR
TOE CONTROL ARM
ASSEMBLY
LOWER ARM ASSEMBLY UPPER ARM ASSEMBLY
TRAILING ARM
ASSEMBLYREAR SUSPENSION
CROSSMEMBER


 


&'()(*+

 






 


 ,-.&/0)*1*23&1
4+*15/6*()&



3&708*16**)&1&/1).)9&+)(*+
(+)2/66/2(*+4*62)/+:+.2)
;,
1&23&1&/1).)9&+)(*+(+)2/66/2(*+4*62)/+:+.2)
6**)&<
,$*-%$'
$%(<
'+
$%'
-"
$"
$:
1
,"
$"
$:


3&7023&7*+:(2(*+*823&)3*70
/4)*14&1)=>*1+4.)3(+?)@
;,
1&23&)3*70/4)*14&1)=4.)3(+?)@(+?**:
7*+:(2(*+<
,"
$"
$:

,:);
$%
?)$,
:#$<
'+
$%'
-"
$"
$:

1


3&7023&.99&1/15)/+:A*16*>&1/15)
/+:A*12*&7*+21*6/15)8*1:&8*15(2B*1:/5/?&
;,
1&23&.99&1/15)/+:A*16*>&1/15)/+:A*12*&
7*+21*6/15)(+?**:7*+:(2(*+<
,"
$"
$:

,:);
$%
?)$,
:#$<
'+
$%'
-"
$"
$:

1


3&7023&21/(6(+?/15)8*1:&8*15(2B*1
:/5/?&
;,
1&23&21/(6(+?/15)(+?**:7*+:(2(*+<
,"
$"
$:
1
,:);
$%
?)$,
:#$<
'+
$%'
-"
$"
$:

1


&2&)223&)B)2&5
;, )23&5/68.+72(*+&6(5(+/2&:<
,%
:#";+#
*!
;"(:)$
,$#'
$"
$:



 ,
**1(:&



3&708*1&C7&))('&2(1&(+86/2(*+
91&)).1&
?#
$"

<
'=%*;)
#=*;
−
*#
'?)
$*"'
#!!#
%;
17
;, )23&2(1&(+86/2(*+91&)).1&7*11&72<
,"
$"
$:

,+A!$
$%
:#!!#<
'+
$%'
-"
$"
$:


3&7023&7*+:(2(*+*823&)3*70
/4)*14&1)=>&/0*141*0&+)91(+?)@
;,
1&23&)3*70/4)*14&1)(+?**:7*+:(2(*+<
,"
$"
$:

,:);
$%
?)$,
:#$<
'+
$%'
-"
$"
$:




3&7023&)2/4(6(D&14/1/+:A*1)2/4(6(D&1
4/16(+0)8*1:&8*15(2B*1:/5/?&
;,
1&23&)2/4(6(D&14/1/+:A*1)2/4(6(D&14/16(+0)
:&8*15&:*1:/5/?&:<
,:);
$%
?)$,
:#$<
'+
$%'
-"
$"
$:



,"
$"
$:




 %

 !
"#
"$%#
&'"#()
'"*!

""#
#*+

"+,
$*)$*'-



 


&'()(*+

 


&2&)223&)B)2&5
;, )23&5/68.+72(*+&6(5(+/2&:<
,%
:#";+#
*!
;"(:)$
,$#'
$"
$:



 ,*:B(62(+?



3&708*1>&/0*1:&2&1(*1/2&:
4.)3(+?)
;,
1&23&4.)3(+?)(+?**:7*+:(2(*+<
,"
$"
$:

,:);
$%
?)$,
:#$<
'+
$%'
-"
$"
$:

1


3&708*1>&/0*141*0&+7*(6)91(+?)
;,
1&23&7*(6)91(+?)(+?**:7*+:(2(*+<
,"
$"
$:

,:);
$%
?)$,
:#$<
'+
$%'
-"
$"
$:

1


3&7023&.99&1/15)/+:A*16*>&1/15)
/+:A*12*&7*+21*6/15)8*1:&8*15(2B*1:/5/?&
;,
1&23&.99&1/15)/+:A*16*>&1/15)/+:A*12*&
7*+21*6/15):&8*15&:*1:/5/?&:<
,:);
$%
?)$,
:#$<
'+
$%'
-"
$"
$:

1

,"
$"
$:


3&7023&21/(6(+?/15)8*1:&8*15(2B*1
:/5/?&
;,
1&23&21/(6(+?/15):&8*15&:*1:/5/?&:<
,:);
$%
?)$,
:#$<
'+
$%'
-"
$"
$:

1

,"
$"
$:
1

&2&)223&)B)2&5
;, )23&5/68.+72(*+&6(5(+/2&:<
,%
:#";+#
*!
;"(:)$
,$#'
$"
$: