2004 MITSUBISHI GALANT Workshop Manual




 
$&'()(*+




296.20
6<1,0,527"
02#25#02
" "
.895851?9
62+9.218?*+?9
6;60973


#9/2.8
62+9.218?*+?9
6;60973

'4
&"0<=9*5
1./2559/05*012
3
"(4
&#0<=9*5
1./2559/05*012
3
"(4
' 5*.6716612.
5*.=9)32.*
,+*0*.8605*1=<0
52*84%2.10258*0*+1602#
*.82>10<0<9
6/*.022+%'''#&
3%
 6-F
*6697F+;4
34%2?969+9/025
+9?95025*.=9E
851?9*0/2.60*.0
6:9982,(C7<
37:<4
<95*012F90>99.
8*0*+1602#*.8
26<2-+8F90<9
6*79*60<9=9*5
5*012><9.59?9561.=296.20
7*0/< .:-06<*,0
6:99869.625
6;60973

#4
-0:-06<*,0
6:99869.625
6;60973

'4
&"9?9569=9*5
1./2559/05*012
3
"(4

  
 
$ 



 

 
  
 



 
 
 

  




 
$&'()(*+




2
 




<16096079*6-5960<97*H17-79.=1.96:998><9.0<9
69+9/025+9?95161.0<9DD25DD:261012.*.80<9025B-9/2.

?9509560*++6 <16096060<92:95*012.2,0<9025B-9/2.?95095E
60*025*.82.9>*;/+-0/<2:95*012.E*6>9++*60<9<2+81.=:95

,257*./92,0<9/+-0/<96*.8F5*C961.0<905*.6*H+9
WARNING
 
 








<9/C0<905*.6716612.,+-18+9?9+*.8097:95*0-59
<9/C
0<99.=1.9/22+*.0097:95*0-59
• 5*.6716612.,+-18+9?9+)00<9D D7*5C2.0<981:601/C
• 5*.6716612.,+-18097:95*0-59)(−&(°
3#&−°4
•.=1.9/22+*.0097:95*0-59)&(−((°
3−°4
.
0
 10(

0

 .7888:9.!C!!&44402
2#!

<2/CF20<59*5><99+6

2..9/0*0*/<279095
" ::+;0<9:*5C1.=*.8695?1/9F5*C96,-++;
# 0*500<99.=1.9
CAUTION
•
8&984*997&)8*<7=+*9E&:<77A*>&+:*4;*4&985+:('&
)&C*+=)
•:A*<4&>&5998&)95779&)9?8&+98&945+);())(*+:7<(=
9&;>&459<4&()64&59&4985+!"
°/1°0%;*'&98&
)&7&C9*47&'&49*98&33>*)(9(*+5+=7&998&&+6(+&4<+
595>>4*@(;59&7A%"""4;(+:*4597&5)9*+&;(+<9&
,5(9<+9(798&945+);())(*+:7<(=9&;>&459<4&4&9<4+)9*
!"
°/1°0*47&))
 %2?90<969+9/025+9?95020<9DD:261012.-++;89:59660<9
*//9+95*025:98*+*.859*80<97*H17-79.=1.96:998
95+=54='57<&D9577)>&&=D%""−%1""4;(+
 %2?90<969+9/025+9?95020<9DD:261012.-++;89:59660<9
*//9+95*025:98*+*.859*80<97*H17-79.=1.96:998
95+=54='57<&D9577)>&&=D%""−%1""4;(+
2
 



G





 0*++6:99816022<1=<1.F20<DD*.8DD5*.=9
•%*+,-./012.2,0<9025B-9/2.?950953+1::*=92.0<96:+1.96
2,0<9025B-9/2.?95095*.80<91.:-06<*,04
•2>+1.9:5966-59
AC001824
AG
REVERSE
CLUTCH
LOW-
REVERSE
BRAKEONE-WAY
CLUTCH-LUNDER-
DRIVE
CLUTCHTORQUE
CONVERTER
OVERDRIVE
CLUTCH
SECOND
BRAKE <4A/T>
AC407211AB
<5A/T>
REVERSE
CLUTCHLOW-
REVERSE
BRAKEONE-WAY
CLUTCH-L
UNDER-
DRIVE
CLUTCH
OVERDRIVE
CLUTCH
SECOND
BRAKE
ONE-WAY
CLUTCH-D
REDUCTION
BRAKE




 
$&'()(*+



1
•2>59?9569F5*C96+1::*=9*.87*+,-./012.2,0<92.9>*;
/+-0/<
 0*++6:99816022<1=<1.DD5*.=92.+;
•
.895851?9/+-0/<6+1::*=9
 0*++6:99816022<1=<1.DD5*.=92.+;
•9?9569/+-0/<6+1::*=9
" 0*++6:99816022+2>1.F20<DD*.8DD5*.=96
•%*+,-./012.2,0<9025B-9/2.?950953+1::*=92,0<92.9
>*;/+-0/<4
•.6-,,1/19.09.=1.92-0:-0






CAUTION
8&945+);())(*+:7<(=9&;>&459<4&)8*<7=E&E&9?&&+1"
−!"°/!−1°0=<4(+698&9&)9

<9/C0<905*.6716612.,+-18+9?9+*.8097:95*0-59
<9/C
9.=1.9/22+*.0097:95*0-59
• 5*.6716612.,+-18+9?9+)D D7*5C2.0<981:601/C
• 5*.6716612.,+-18097:95*0-59)(−&(°
3#&−°4
•.=1.9/22+*.0097:95*0-59)&(−((°
3−°4
 *1690<9?9<1/+9620<*00<9><99+6*59,599020-5.




 
$&'()(*+



!

2..9/00<96:9/1*+022+63(% *3":61421+:5966-59
=*-=9N%''&(O*.8*8*:0956N%''&E%''&'((E
%''(&@# AO4029*/<:5966-59816/<*5=9:250
!
•"6@ (2

0

•C6C((0
0

• 
0

•6B ;0 

0

•6A ;0 


0

•B?B0
0

•6(0
0

•64B60
0
D:AE
•B6B(0 2

0
D:AE
" 960*500<99.=1.9
#
<9/C0<*00<959*59.2+9*C6*52-.80<96:9/1*+022+:250
*8*:0956
 %9*6-590<9<;85*-+1/:5966-59*09*/<:250-.8950<9
/2.81012.6=1?9.1.0<960*.8*58<;85*-+1/:5966-590*F+9E
*.8/<9/C0<*00<979*6-598?*+-96*59>10<1.0<960*.8*58
?*+-95*.=96
 ,0<9:5966-5916.20>10<1.0<960*.8*58?*+-9E602:0<9
9.=1.9*.859,95020<9<;85*-+1/:5966-59096081*=.2616
0*F+9
& 972?90<951.=,5270<9:250:+-=*.859:+*/910
' 972?90<96:9/1*+022+E*.81.60*++0<9:+-=6020<9
<;85*-+1/:5966-59:2506
(0*500<99.=1.9*.8/<9/C0<*00<959*59.2+9*C6*52-.8
0<9:+-=6
AC006150

VALVE BODY COVER
MD998332
MD998330
AB
AC006149
MD998332
MD998330
VALVE BODY COVER
AB
AC006151AB
MD998900
MD998330
VALVE BODY
COVER
AC407212
<5A/T>
AB
RED
DIR
USE
MB992018




 
$&'()(*+








$
-
.
-
.



 
 


5/>)(0





 




/4;(+0






H
I




HI 





H I ,

$#


HI 
$#


HI
2

 



HI
−E#((−−−(−('
3""
−#4
−(−(
3
−#4
9?9569E#((−−
3&#
−#4
−−
3&#
−#4
−(#(−(
3
−(4
−E#((−−−(−('
3""
−#4
−(−(
3
−#4
:250
728960=9*5E#((('#−(
3
−#4
−−('#−(
3
−#4
−(#(−(
3
−(4
.8=9*5E#((('#−(
3
−#4
−−−('#−(
3
−#4
(#(−(
3
−(4
58=9*5E#(((&−('(
3
−4
−(&−('(
3
−4
−−
"0<=9*5E#((−−(&−('(
3
−4
−(&−(&&
3
−&4




 
 


5/>)(0


 



 




/4
;(+0






H
I







HI 





H I





HI ,


$#




HI 
$#


HI


 
$#




HI
2


 








HI
−E#((−−−−(−
('
3""
−
#4
−(−
('
3""
−
#4
(−
(
3
−
#4
9?956
9E#((−−

3&#
−
#4
−−−

3&#
−
#4
−−

3&#
−
#4
(#(−
(
3
−
(4
−E#((−−−−(−
('
3""
−
#4
−(−
('
3""
−
#4
(−
(
3
−
#4




 
$&'()(*+



"
% ;0 
0
0(+*
( 0(2+: !




 
$
:250
728960
=9*5E#((('#−
(3
−#4
−−−('#−
(
3
−
#4
−('#−
(
3
−
#4
(#(−
(
3
−
(4
.8
=9*5E#((('#−
(3
−#4
−−−−('#−
(3
−#4
('#−
(
3
−
#4
(#(−
(
3
−
(4
58
=9*5E#(((&−
('(3
−4
−(&−
('(3
−4
−−−(&−
(&&
3
−
&4
("#−
(
3#
−
("4
"0<
=9*5E#(((&−
('(3
−4
−(&−
('(3
−4
(&−
(&&3
−&4
−−−−
#0<
=9*5E#((−−(&−
('(3
−4
(&−
(&&3
−&4
−(&−
(&&3
−&4
−−



 
 


5/>)(0


 



 




/4
;(+0






H
I







HI 





H I





HI ,


$#




HI 
$#


HI


 
$#




HI
2


 








HI

 $$

++<;85*-+1/:5966-596*59<1=<%*+,-./012.2,0<959=-+*025?*+?9
++<;85*-+1/:5966-596*59+2>%*+,-./012.2,0<921+:-7:

+2==981.095.*+21+,1+095

+2==9821+/22+95
%*+,-./012.2,0<959=-+*025?*+?9
%*+,-./012.2,0<959+19,?*+?9
./2559/0?*+?9F28;1.60*++*012.
7:52:95+;1.60*++9862+9.218?*+?96
*7*=9862+9.218?*+?951.=6
;85*-+1/:5966-5916*F.257*+
1.59?9569=9*52.+;%*+,-./012.2,0<959=-+*025?*+?9

+2==98251,1/9
./2559/0?*+?9F28;1.60*++*012.




 
$&'()(*+




;85*-+1/:5966-5916*F.257*+
1.5825"0<=9*52.+;%*+,-./012.2,0<92?95851?962+9.218?*+?9
%*+,-./012.2,0<92?95851?9:5966-59/2.052+?*+?9
%*+,-./012.2,0<959=-+*025?*+?9
%*+,-./012.2,0<96>10/<?*+?9

+2==98251,1/9
./2559/0?*+?9F28;1.60*++*012.
.+;-.895851?9/+-0/<<;85*-+1/
:5966-5916*F.257*+%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<921+69*+%
%*+,-./012.2,0<9-.895851?962+9.218?*+?9
%*+,-./012.2,0<9-.895851?9:5966-59/2.052+?*+?9
%*+,-./012.2,0<9/<9/CF*++

+2==98251,1/9
./2559/0?*+?9F28;1.60*++*012.
%*+,-./012.2,0<9*//-7-+*025,25-.895851?9/+-0/<
.+;59?9569/+-0/<<;85*-+1/
:5966-5916*F.257*+%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<921+69*+


+2==98251,1/9
./2559/0?*+?9F28;1.60*++*012.
.+;2?95851?9/+-0/<<;85*-+1/
:5966-5916*F.257*+%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<92?95851?962+9.218?*+?9
%*+,-./012.2,0<92?95851?9:5966-59/2.052+?*+?9
%*+,-./012.2,0<9/<9/CF*++

+2==98251,1/9
./2559/0?*+?9F28;1.60*++*012.
%*+,-./012.2,0<9*//-7-+*025,252?95851?9/+-0/<
.+;8159/0/+-0/<<;85*-+1/
:5966-5916*F.257*+@# A%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<9+2>59?956962+9.218?*+?93<*598>10<8159/0/+-0/<4
%*+,-./012.2,0<9+2>59?9569:5966-59/2.052+?*+?9
%*+,-./012.2,0<96>10/<?*+?9
%*+,-./012.2,0<9,*1+6*,9?*+?9


+2==98251,1/9
./2559/0?*+?9F28;1.60*++*012.

  $$





 
$&'()(*+




.+;+2>59?9569F5*C9
<;85*-+1/:5966-5916*F.257*+%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<921+69*+$
%*+,-./012.2,0<9+2>59?956962+9.218?*+?9
%*+,-./012.2,0<9+2>59?9569:5966-59/2.052+?*+?9
%*+,-./012.2,0<96>10/<?*+?9
%*+,-./012.2,0<9,*1+6*,9?*+?9
%*+,-./012.2,*++0<9/<9/CF*++6

+2==98251,1/9
./2559/0?*+?9F28;1.60*++*012.
%*+,-./012.2,0<9*//-7-+*025,25+2>59?9569F5*C9
.+;69/2.8F5*C9<;85*-+1/
:5966-5916*F.257*+%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<969/2.862+9.218?*+?9
%*+,-./012.2,0<969/2.8:5966-59/2.052+?*+?9
%*+,-./012.2,0<9,*1+6*,9?*+?9

+2==98251,1/9
./2559/0?*+?9F28;1.60*++*012.
%*+,-./012.2,0<9*//-7-+*025,2569/2.8F5*C9
.+;598-/012.F5*C9<;85*-+1/
:5966-5916*F.257*+@# A%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<921+69*+!
%*+,-./012.2,0<9598-/012.62+9.218?*+?9
%*+,-./012.2,0<9598-/012.:5966-59/2.052+?*+?9

+2==98251,1/9
./2559/0?*+?9F28;1.60*++*012.
.+;025B-9/2.?95095:5966-59
16*F.257*+
+2==9821+/22+95
%*+,-./012.2,0<921+69*+
%*+,-./012.2,0<9025B-9/2.?95095/+-0/<62+9.218
%*+,-./012.2,0<9025B-9/2.?95095:5966-59/2.052+?*+?9

+2==98251,1/9
./2559/0?*+?9F28;1.60*++*012.
5966-59*::+198029+979.0
><1/<6<2-+8.2059/91?9
:5966-59./2559/005*.6*H+9/2.052+/*F+9*8L-6079.0
%*+,-./012.2,0<97*.-*+?*+?9
%*+,-./012.2,0<9/<9/CF*++
./2559/0?*+?9F28;1.60*++*012.

  $$