2004 MITSUBISHI GALANT Workshop Manual






 !"#"$%



<
"
&$' = &$' = &C5! >7<:<##$#' 9&$
:<#;' 57$9 &>5!


 8% ' &9$&59 6 &!66 8>799&$' 
5


&$' 5' 5 ' :';' 5>7
$C 5$#= &$' &9$&;&8' &9$&5:& 

AC304173
AC
CYLINDER BLOCK
DRAIN PLUGINTAKE MANIFOLD
<2.4L ENGINE>
AC306131AC
<3.8L ENGINE (EXCEPT MIVEC): LEFT BANK>
CYLINDER BLOCK
DRAIN PLUG
AC407102AC
<3.8L ENGINE-MIVEC: LEFT BANK>
CYLINDER BLOCK
DRAIN PLUG
AC306132AB
<3.8L ENGINE: RIGHT BANK>
CYLINDER BLOCK
DRAIN PLUG






 !"#"$%



=
B
::7' 9 6$# 96 ' 65& =& ;' 
57$9 &>5!9&$:<#?9' $#' ' 69&9
&D<

2 -"." 5
# )()%*'
™

)/*
$ $/
@0"!)
( %*
"8,* %"%8
*$/@0 '
A
%8"% B

±
;
⋅1

±

.*(7
A<
%8"% B
=
±
;
⋅1
=
±

.*(7
)
 5<& 7$#' ' &9$&9&$:<#

*
66 8> ' &9$&59 6 &!66 8>7

CAUTION
•$
%$*
0#
)(-$,$(
$/
1 *,)%$(
)%*"./ C
$/
)%3

%8"%
-$$()%*#
1"D 5
4"*,
)(-$,$(
$/
1 *,)%$(
)%*"
./ C 
,
0#
$.
)%
"12/$2 /
)%*"./ C
-)%
-)0#

-$//$#"$%
$.
*,
)(01"%01
-$12$% %*#
•
.
*,
-$$()%*
-$%*)-*
*,
/ 1"/®
5"/ -*
$C$%
/ 50-
*"$%

/)5")*$/6
4)#,
"*
4"*,
4)* /
)*
$%- 
A ,"
-( #
.$/
)(".$/%")
1"##"$%
/ 80()*"$%B

%8"% 
1
7& ; &&$#' 6 5$5?6  5::&:&$ 
55 &$;&6; : &$# 8: &<& =$'$' 
&# ;-)-E
6 6: 5$++1*& ;$' 
5
5% $ 8$A<& $6B-E= &9B-E
$;& @ 6<$F;& @$#:$
−° 2−"
1°,4G

 -$11 %5 5
)%*"./ C '
$%8
".
%*"./ C

$$()%*
$/
)%
@0"!)( %*
90)%*"*3'

A
%8"% B
<E
51
<;
@0)/*#
A<
%8"% B
<?
51
=
@0)/*#



 
 !"#!$  



 %




+
 $6' &9$&5:

-
&'  #$ 9 $=&8<:<$' ' &86
: 6


; && :  97& %%$#'  #$ <:?---&H8$6 % &
$8 6?6:'  #$

"
 8% ' &9$&5:; &'  #$ '65 9?9
:<&$5<:' >&$8
 $6' 5:

CAUTION
$
%$*
$! /."((
*,
/)5")*$/
-$%5 %# /
*)%+
)## 17(3

995' &9$&59 6 &!66 8>7
> = ' I,I9IJI8&!$; 5 66&7







 ; &--?  
   

--


AC304677AC
CYLINDER BLOCK
DRAIN PLUG
<2.4L ENGINE, 3.8L ENGINE: RIGHT BANK>
AC200625AD
CYLINDER BLOCK
DRAIN PLUG
<3.8L ENGINE: LEFT BANK>
AC306129
AC600739
AIR HOSEMB991871
AB






 !"#"$%



E


&


&
>



&
>
&












&



::$ 9
−": 5$&5<$
 5
 &8$

9> &72
−4
 &8$

 5
 &8$

9> &72K4
 &8$

−" 66'"'86
AC305017
13
4 2
3 4
12
AC307445
FAN CONTROL RELAY
AB
&












&



::$ 9"−
 66'"'86
"−B: 5$&5<$
 5
 &8$

9> &72
−4
 &8$

 5
 &8$

9> &72K4
 &8$

"−B 66'"'86
AC306697
13
4 2
3 2
155
4
AC307444
RADIATOR FAN
RELAY
AB






 !"#"$%








>


 8% ' &9$&;8&5 5&

"
' 5!6 '' ;8&;' &9$&<&6=' 
::7$#> &7:= &> = ' 5 5& &8$6;
' &9$&;8&
65' 5!6 '' & $6
>&86<958$#;&8' &9$&;8&'$6
$8


;' &9$&;8&$69 ; 5$% ?& :5 $

AC306130
RADIATOR
FAN MOTOR
12
AB




 !"#"$%











A

B
CAUTION
A ,"-( #
.$/
)(".$/%")
1"##"$%
/ 80()*"$%B
• ! /
/ 1$!
*,
/)5")*$/
# %#$/
./$1
*,
/)5")*$/
7 -)0#
"*
-)%%$*
7
5"#)## 17( 5
, %

/ 2()-"%8
*,
/)5")*$/
# %#$/6
/ 2()-
"*
4"*,
*,
/)5")*$/
)#
)
# *
, %
*,
/)5")*$/
# %#$/
"#

/ 1$! 5
./$1
*,
/)5")*$/6
*,
2$4 /*/)"%
-$%*/$(
1$50(
 
5 * -*#
)%
//$/
)%5
# *#
)
5")8

%$#*"-
*/$07(
-$5 
• ! /
/ 2()-
*,

/)5")*$/
4"*,
*,

/)5")*$/
• ! /
-( )%
*,

/)5")*$/
4"*,
)
,"8,
-$%- %*/)*"$%
$.
)(+)("%
-( )% /
/ / 1$!)(
2 /)*"$%
•#$  &$$#2 ; &

*4

•$&   & 8%2 ; &B?$&   &
B
4

$#*"%#*)(()*"$%
2 /)*"$%
•$&   &6$2 ; &B?$&   &

B
4

•#$   ;$$#9 %  ' 5!2 ; &


*4

AC600703
22 ± 4 N·m
16 ± 3 ft-lb
11 ± 2 N·m
98 ± 17 in-lb
98
87
1
122
3 11
11 99
1517
51618 1413
10
AB
4
6



 


 (

//0000//"

//0000//
J

,
 
B
,  
)

 /0
• 2,

"?

"*4

*
, 
1

+




 




 !"#"$%




-


J
"
 (





 
 
  
   


 (

//0000//"


,
 
B
,  
)

 /0
"
 (



B
,
)
,
*
,
1
,



>


 


• .24
•( 2,
B? 

B
4


 (


,
 
B
,  
)

 /0
"
 (




 




 !"#"$%




A<

B
/ / 1$!)(
2 /)*"$%
•#$  &$$#2 ; &

*4

•$&   & 8%2 ; &B?$&   &
B
4

$#*"%#*)(()*"$%
2 /)*"$%
•$&   &6$2 ; &B?$&   &

B
4

•#$   ;$$#9 %  ' 5!2 ; &


*4

•H,<$9 ;$$#9 %  ' 5!2 ; &--?
$ 5  &%$5 

--)-4

AC306931
22 ± 4 N·m
16 ± 3 ft-lb
11 ± 2 N·m
98 ± 17 in-lb
98
87
1
122
3 11
11 9917 15
618 2016 14
10
AB21
19
413
5



 


 (

//0000//"

//0000//
J
//00
H 
 
B
,
 
)
,  
• 2,

"?

"*4

*
, 
1

+

-


J
"
 (

//00
H 

,

B
,

)

 
 
  
   


 (

B
,
 
//0000//

)
,  
"
 (


,

B
,

*
,
1
 



 




 !"#"$%



;






AABB


 
F







! 8$#8&!6' &9$&'6 9' '6 58:

$65 5' &9$&'6


AABB
F





; && 8%$#' '6 ;&8' &9$&?:<#' '6 9
' &9$&$:: :& % 9<6&;& $#:&$5 6;&8# 

$#$








BBAA



F

 





6 & 5''6 6;&6' :&C 5$;' = &$ 
;$$#

"
$#' 8$#8&!6' &9$&'6 9'6 
58:?9' 5 5' &9$&'6

+
,
"-
,
"
,



>


 


• .24
•( 2,
B? 

B
4


 (

B
,
 
)
,  
"
 (

 
 
  
   

AC200641AB
MATING MARKS
AC200642
MATING
MARKS
PROJECTION
WATER OUTLET
FITTING
AB