2004 MITSUBISHI GALANT Workshop Manual




 
$&'()(*+




34
2..9/0*.26/1++26/2:9:52F902
%/2..9/025
09571.*+*.8
3"4 0*500<99.=1.9*.8851?90<9?9<1/+9*0/2.60*.06:9982,
#(C7<37:<439*55*.=9)58=9*54@" A25(C7
<37:<439*55*.=9)"0<=9*54@# A
3#4
<9/C0<92-0:-06<*,06:99869.625>*?9,257
• <92-0:-06<*,06:99869.625>*?9,2576<2-+86<2>*
:*0095.6171+*5020<91++-605*012. <97*H17-7?*+-9
6<2-+8F9"&?2+06257259*.80<971.17-7?*+-9(&
?2+025+966 <92-0:-0>*?9,2576<2-+8.20/2.0*1.
9+9/051/*+.2169
34 -5.0<91=.1012.6>10/<020<9D
D34:261012.
2D )98&?5'&:*4;+*4;57J
D20209:'
 D20209:

1&>75C&98&*<9><9)85:9)>&&=)&+)*4
34 9:+*/90<92-0:-06<*,06:99869.6259,9502

E
& 5*.6*H+9@" A259,9502

E

& 5*.6*H+9@# A
34 960851?90<9?9<1/+9
34
<9/C,25 81*=.2601/052-F+9/289
2D )

11)&9J
D20209:&
 D <9:52/98-5916/27:+909
AC210429
JAE
94
98
107 103
11291
100
109 101 102
106
110105
1119792
96 93
104
113108 95
99
AC
B-22 CONNECTOR:
COMPONENT
SIDE VIEW
OSCILLO-
SCOPE
PROBE
ACX02131
NORMAL WAVEFORM
AD
(V)
5
0
AC305353AD
OUTPUT SHAFT
SPEEDB SENSOR
BATTERY




 
$&'()(*+





!&>75C&98&945+):&4=4('&6&54%=4('&+6&54-
.*4=(4&C9>75+&954AC544(&4-
.
34 9:+*/90<905*.6,95851?9=9*525851?9.=9*59,9502

E 5*.6*H+9
&E-0:-0<*,0 
@" A259,9502

E159/0 +*.90*5;
/*55195

(@# A
34 960851?90<9?9<1/+9
34
<9/C,25 81*=.2601/052-F+9/289
2D )

11)&9J
D. 
7*;<*?96908-9029H095.*+5*812
,59B-9./;1.095,959./934:2661F1+10;/*-698F;
/9++-+*5:<2.9*/01?10;E25*,0957*5C90/27:2.9.06
1.60*++982.0<9?9<1/+9
 D <9:52/98-5916/27:+909

 
)(+6)C5+9**7$  !%C8&CK=5957()9(9&;D
<9><985:9>&&=&+)*4
CAUTION
*>4&'&+9=5;56&9*)C5+9**7$  !%57?5A)9<4+98&
(6+(9(*+)?(9C89*98&3 #3/ 0>*)(9(*+E&:*4&C*+

+&C9(+6*4=()C*++&C9(+6)C5+9**7$  !
34
2..9/06/*.022+%'''#&020<98*0*+1.C/2..9/025
34 0*500<99.=1.9
34 906/*.022+%'''#&028*0*59*81.=7289
•097)-0:-0<*,0:9989.625
•<9.851?1.=*0*/2.60*.06:9982,#(C7<
37:<4E0<9816:+*;6<2-+8F9DE"((
−E((571.D
39*55*.=9)58=9*54@" A
•<9.851?1.=*0*/2.60*.06:9982,(C7<
37:<4E0<9816:+*;6<2-+8F9DE"((
−E((571.D
39*55*.=9)"0<=9*54@# A
3"4 -5.0<91=.1012.6>10/<020<9D
D34:261012.
2D )98&)&+)*4*>&459(+6>4*>&47AJ
D0/*.F9*66-7980<*00<167*+,-./012.161.09571009.0
9,9502
((E2>02
69 52-F+96<2201.=
.6:9/012.95?1/9 21.06
−2>02
2:9>10<
.09571009.0%*+,-./012.
(("
 D9:+*/90<9
%<9.0<9
%1659:+*/98E
59=160950<99./5;:098/2899,9502
#"E
./5;:098
2899=1605*012.
510951* *F+9
#"
AC002221AE
TRANSFER
DRIVE GEAR
TRANSFER
DRIVEN GEAR <4A/T>
AC407346AC
DIRECT
PLANETARY CARRIER <5A/T>
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827




 
$&'()(*+



1

1 D9*>7(689?(9C8A)9&;
BATTERY
RELAY
BOX
STOPLIGHT
SWITCH
JOINT
CONNECTOR (1)
POWERTRAIN
CONTROL MODULE
AC209757
AC
Stoplight Switch System Circuit




 
$&'()(*+



!



 
 
•*0095;:26101?9?2+0*=9166-::+198020<9602:
+1=<06>10/<309571.*+4
•<9.0<9F5*C9:98*+1689:596698EF*0095;:261
01?9?2+0*=916*::+198020<9
%309571.*+'4



 
 
,0<9602:+1=<06>10/<162.,25,1?971.-096257259
><1+9851?1.=*F2?9#(C7<37:<4E25*++2,0<9
602:+1=<0F-+F6*59F+2>.E1016L-8=980<95916*6<250
/15/-10252:9./15/-101.0<9602:+1=<06>10/< <16
/*-696
 '02F9690


$

/
 
#

 
 
$
D0
•%*+,-./012.2,0<9602:+1=<06>10/<
•%*+,-./012.2,602:+1=<0?*+?9
•*7*=98<*5.96625/2..9/025
•%*+,-./012.2,0<9
%
 
&B<(4&=>&C(57
**7D
•%'''#&)/*. 22+3%
 -F6697F+;4
•%''&")

•%''&)%
 

*F+9
•%'''()%
 %*1.*5.966

8&CK98&E45K&>&=578&(689
9,9502
#E.?9<1/+995?1/9−5*C9 98*+

<9/C*.88L-6079.0
#
2D )98&8&(6895=L<)9&=>4*>&47AJ
D20209:
 D8L-600<9F5*C9:98*+020<9:52:95<91=<0
AC306248AF
B-19
(B)
CONNECTOR: B-19
PCM
AIR
CLEANER
JAE
17 1310121516
56
92
1418
11473
8
1
AC305231
CONNECTORS: C-01, C-30
AT
C-01
21
34
C-30
C-30
33 221128 1716 15 14 13 1225 23 24 2627 3 12 4521 20 19 182930 3231 7 68
10 9
C-01




 
$&'()(*+





8&CK98&)9*>7(689'57'&
9,9502
#"E9*5/27F1.*012.+1=<0 #"#
2D )98&)9*>7(689'57'&(+6**=C*+=(9(*+J
D20209:
 D9:+*/90<9602:+1=<06>10/<9,9502
#E
5*C9 98*+
#"


)(+6)C5+9**7$  !%C8&CK=5957()9(9&; D
9*>7(689?(9C8
CAUTION
*>4&'&+9=5;56&9*)C5+9**7$  !%57?5A)9<4+98&
(6+(9(*+)?(9C89*98&3 #3/ 0>*)(9(*+E&:*4&C*+

+&C9(+6*4=()C*++&C9(+6)C5+9**7$  !
34
2..9/06/*.022+%'''#&020<98*0*+1.C/2..9/025
34 -5.0<91=.1012.6>10/<020<9DD:261012.
34 906/*.022+%'''#&020<98*0*59*81.=7289
•097')02:+1=<0>10/<
•<9.0<9F5*C9:98*+1689:596698E0<9816:+*;2.
6/*.022+%'''#&6<2-+8F9DD
•<9.0<9F5*C9:98*+16.2089:596698E0<9816:+*;
2.6/*.022+%'''#&6<2-+8F9DD
3"4 -5.0<91=.1012.6>10/<020<9D
D34:261012.
2D )98&)?(9C8*>&459(+6>4*>&47AJ
D0/*.F9*66-7980<*00<167*+,-./012.7*;F9
1.09571009.09,9502
((E2>02
69
52-F+96<2201.=.6:9/012.95?1/9 21.06
−2>02

2:9>10<.09571009.0%*+,-./012.
(("
 D20209:"
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827




 
$&'()(*+



"

&5)<4&98&)9*>7(689)?(9C8>*?&4)<>>7A
'*7956&59C*++&C9*4"EAE5CK>4*E(+6
34 972?90<9602:+1=<06>10/<,5270<972-.01.=F5*/C90
34 2.20816/2..9/0/2..9/025
(
34 %9*6-590<9?2+0*=9F90>99.09571.*+*.8=52-.8F;
F*/C:52F1.=
• <9?2+0*=96<2-+879*6-59F*0095;:26101?9?2+0*=9
2D )98&;&5)<4&='*7956&E599&4A>*)(9('&'*7956&J
D20209:
 D202609:#

8&CK)9*>7(689)?(9C8C*++&C9*4":*47**)&%
C*44*=&=*4=5;56&=9&4;(+57)%*49&4;(+57)><)8&=E5CK
(+98&C*++&C9*4
2D 4&98&C*++&C9*45+=9&4;(+57)(+6**=C*+=(9(*+J
D20209:
 D9:*152559:+*/90<98*7*=98/27:2.9.069,9502

((E*5.966
2..9/025.6:9/012.
((


8&CK98&854+&)):*4=5;56&E&9?&&+)9*>7(689
)?(9C8C*++&C9*4"9&4;(+575+=98&>*?&4)<>>7A
:<)&
2D )98&854+&))?(4&(+6**=C*+=(9(*+J
D20209:
 D9:*152559:+*/90<9<*5.966>159
AC305231
CONNECTOR: C-30
AU
21
34
21
3
4
AC201487
C-30 HARNESS
CONNECTOR:
HARNESS SIDE
AG
AC305231
CONNECTOR: C-30
AU
21
34
AC305231
CONNECTOR: C-30
AU
21
34




 
$&'()(*+





1&5)<4&98&)9*>7(689)?(9C8*<9><9'*7956&9*98&
59C*++&C9*4"EAE5CK>4*E(+6
34 972?90<9602:+1=<06>10/<,5270<972-.01.=F5*/C90
34 2.20816/2..9/0/2..9/025
(
34 %9*6-590<9?2+0*=9F90>99.09571.*+*.8=52-.8F;
F*/C:52F1.=
•<9.0<96>10/<F-002.162-03/+2698/15/-104E?2+0*=9
6<2-+89B-*+F*0095;:26101?9?2+0*=9
•<9.0<96>10/<F-002.1689:59669832:9./15/-104E?2+0
*=96<2-+879*6-59+9660<*.(?2+0
2D )98&;&5)<4&='*7956&E599&4A>*)(9('&'*7956&?(98
98&)?(9C8E<99*+4&7&5)&=/C7*)&=C(4C<(90%5+=7&))
985+"'*79?(9898&)?(9C8E<99*+=&>4&))&=/*>&+
C(4C<(90J
D20209:'
 D20209:&

!8&CK98&)9*>7(689)?(9C8
9,9502
#E.?9<1/+995?1/9−02:+1=<0>10/<

<9/C
#"
2D *&)98&)9*>7(689)?(9C8>5))98&C8&CK)J
D20209:'
 D9:+*/90<9602:+1=<06>10/<9,9502
#E
5*C9 98*+
#"
AC305231
CONNECTOR: C-30
AU
21
34
3
21
4
AC201041
C-30 HARNESS
CONNECTOR:
HARNESS SIDE
AH
ACX02208
BRAKE PEDAL STOPLIGHT
SWITCH
AD




 
$&'()(*+





 &5)<4&98&)9*>7(689)?(9C8*<9><9'*7956&5998&
C*++&C9*4$ EA<)(+6C8&CK854+&)))>&C(579**7
$  
34 .60*++0<9602:+1=<06>10/<1.020<972-.01.=F5*/C901,10>*6
5972?98
34 16/2..9/0*++0<9/2..9/0256,5270<9
%
34
2..9/06:9/1*+022+%'''3/<9/C<*5.9664F90>99.
0<9
%*.80<9F28;6189<*5.966/2..9/025
AC306248AF
B-19
(B)
CONNECTOR: B-19
PCM
AIR
CLEANER
JAE
17 1310121516
56
92
1418
11473
8 1
AC209793AI
PCM
MB991923 BODY SIDE
HARNESS
SPECIAL TOOL 18-PIN CONNECTOR
(PCM CONNECTOR B-19)
B-19 (B)
432
1
76
5
8
9
11
10
1413
12
18 17 16 15