2004 MITSUBISHI GALANT Workshop Manual



"#$%$&'


 
  

?*+,
/"# (
"B"
$'$&*
$
'
0&&(
!&'( % &'
/
%*
$
'&

!&'% '# %@
)'
%
/"&+%
$#*/+!
$
+?&B
II
+'(
/
%*
$

!&'% '# %@
)'
%
/"&+%
$#*/+!
$
?"&)
II


%()*'  






 *

 
$


%!!  '

+ "
*
 
CAUTION
•H6"'"#"*-)-+(7%2,"*")3-1"+9*")3-1",&26-'+
86""3)-+%-%-%"22&)*"#"'226"#"6$13"0*&()733

$'/2&&'"%$+"86"',*-.$'/
•026"*"$%-%$/'$0$1-'2+$00"*"'1"$'26"26$1.'"%%"%&0
26")-+%&'26"3"02-'+*$/62%$+"%916"1.26"%3$+$'/
1&'+$2$&'&026")$%2&'-'+%3$+")$'%
 !,
%
?*+,
-+(
% !,'$$
%*�
%
!+" -*
?&(@

!!,
-&*%
2-'+-*+#-37"5>>((<>B$'16=
$'$(7(3$($25>((<>>$'16=
AC305546
AC000879
WHEN NEW WHEN WORN
AB
PA D
WEAR INDICATOR
BRAKE
DISC
AC305371AB

AC305372AB



"#$%$&'

B
CAUTION
&'&28$)"&0026"%)"1$-3/*"-%"26-2$%&'26"3&1.)$'
&'&21&'2-($'-2"26"3&1.)$'
. A&B
%
"&!,
- '
?&"%
<2*&'%>
&*
"&!,
- '
+'(
?*+,
&$

!"+A-
<+*>
 B&%
%
!+" -*
+$$A?"@
+'(
&"(
%
) %

) *$
AC305371AC

AC307348AB



"#$%$&'

>
 A&B
%
/&""&) '0
-+*%$
/*&A
%
!+" -*
$#--&*%
13 +(
+$$A?"@
1.3 +(
+'(
)+*
'( !+%&*
+$$A?"@
&*
+(
+$$A?"@

13
 A
13 " -
 '
&*(*
%&
A+$#*
%
?*+,
(*+0
/&*!
+/%*
-+(

'$%+""+% &'7
A+$#*
%
*&%+*@$" ( '0
*$ $%+'!
&/
%
#?

) %
%
-+($
*A&B(
1/*
%&

.83
 '$%+""
%
-+($
+'(
!+" -*
+$$A?"@7
+'(
%'
!!,
%

?*+,
(*+0
/&*!
1/*
%&

.83

  
CAUTION
$%1,*-."%(7%2,".")28$26$'26"-33&8-,3"
%"*#$1"#-37"%$'&*+"*2&(-$'2-$''&*(-3,*-."
&)"*-2$&'
/&*
%#*' '0
%
?*+,
( $!7
%
/&""&) '0
!&'( 
% &'$
$&#"(
?
!!,(

AC308592
3
21 4
AB
3
21 4
4


3
4
3
 
!*+%!$7
*#$%7
$+%#*+%(
" ' '0
A+%* +"$
+'(
)+*•/
%
B !"
$
'&%
(* B'
/&*
+
"&'0
-* &(
&/

% A7
$!% &'$
&/
%
( $!$
%+%
+*
'&%
'
!&'%+!%

) %
%
-+($
) ""
?!&A
*#$%@7
!+#$ '0
'& $

+'(
$#((* '0
•/
0*&&B$
+'(
$!*+%!$
*$#"% '0
/*&A
C!$$ B

( $!
)+*
+*
'&%
*A&B(
-* &*
%&
'$%+"" '0
+
')

-+(
+$$A?"@7
%*
) ""
?
'+(6#+%
!&'%+!%

?%)'
%
( $!
+'(
%
" ' '0
1-+(3
#'% "
%

-+($
!&'/&*A
%&
%
( $!
#'&#%C!$$ B
*#'&#%
&/
%
( $!$
) ""
'!*+$
%
-(+"

(-*$$ &'
*$ $%+'!
(#
%&
- $%&'
, !,?+!,
+'0
'
% !,'$$
1-+*+""" $A3/
%
% !,'$$
&/
%
( $!
!+'0$7
% $
) ""
!+#$

-(+"
-#"$+% &'7
$#((* '0
+'(
$#*0 '0
'$%
&*
)+*- '0
1/"+%'$$3B*+% '0
+'(
A-*&-*
+'(" '0
) "
$*B ! '0

) ""
!+#$
)+*- '0
&*
( $%&*% &'



"#$%$&'



 $ '0
+
A !*&A%*7
A+$#*
( $!
% !,'$$
+%
 0%

-&$ % &'$7
+--*&C A+%"@

(0*$
+-+*%
+'(
:
AA
1:

'!3
'
/*&A
%
&#%*
(0
&/
%
( $!
 

2-'+-*+#-37"5>((<>$'16"%=
$'$(7(3$($25((<>B$'16=


2-'+-*+#-37"5>>((<>B$'16=
$'$(7(3$($25((<>$'16=
  
%

 
'



!!,

%!!!!- '
CAUTION
•02"*-'"8,*-."+$%1$%$'%2-33"+9-38-4%/*$'+26"
,*-."+$%18$26-'&'26"1-*24)",*-."3-26"026$%
%2")$%'&21-**$"+&72926",*-."+$%1*7'&72"A1""+%
26"%)"1$0$"+#-37"9*"%732$'/$'D7++"*
•H6"'26"&'26"1-*24)"3-26"$%7%"+90$*%2$'%2-33-
03-28-%6"*&'26"%27+,&32$'26",*-."+$%1%$+"
-11&*+$'/2&26"0$/7*"9-'+26"'$'%2-3326"-+-)2"*0
26"-+-)2"*$%$'%2-33"+8$2603-28-%6"*'&2%"-2"+9
26",*-."+$%1*&2&*(-4,"+"0&*("+9*"%732$'/$'$'-1

17*-2"/*$'+$'/
•*$'+26",*-."+$%18$26-3386""3'72%+$-/&'-334-'+
"C7-3342$/62"'"+2&26"%)"1$0$"+2&*C7">>
⋅( 3,=0-33&026"86""3'72%-*"'&27%"+9&*26"2$/62"'

$'/2&*C7"$%"A1"%%$#"&*'&2"C7-3926",*-."+$%1
*&2&*&*+*7((-4,"+"0&*("+9*"%732$'/$'D7++"*
. /
%
( $!
% !,'$$
$
"$$
%+'
%
" A %7
*-"+!
%
) %
+

')
&'
/
% !,'$$
B+* +% &'
C!($
%
$-! / !+% &'7

%#*'
*&%&*
) %
+'
&'%!+*
%@-
?*+,
"+%
1I!!#%#*'
85:I
&*
6# B+"'%3
/
%
!+"!#"+%(
/ '+"
% !,'$$
+/%*

%#*' '0
%
*&%&*
$
"$$
%+'
%
$%+'(+*(
B+"#7
*-"+!
%

( $!



  
 A&B
%
?*+,
+$$A?"@7
+'(
%'
&"(
%
) %
) *
. A-&*+* "@
'$%+""
%
( $!
) %
%
#?
'#%
ACX00668AB
AC006226AB
M12 FLAT WASHER
M12 FLAT WASHER



"#$%$&'


 "+!
+
( +"
0+#0
+--*&C A+%"@

AA
1:.
'!3
/*&A
%

&#%*
! *!#A/*'!
&/
%
?*+,
( $!7
+'(
A+$#*
%
*#'
&#%
&/
%
( $!
$($25
? *&'2,*-."+$%1@5>>((<>>>B$'16=
?"-*,*-."+$%1@5>>((<>>>$'16=
 /
%
?*+,
( $!
*#'&#%
C!($
%
" A %7
!&**!%
%
+$

/&""&)$
13 +",
-+$
A+*,$
&'
%
)"
$%#(
+'(
%
?*+,
( $!

+$
$&)'
1.3 A&B
%
?*+,
( $!
'
-"+!
+
( +"
0+#0
+$

$&)'7
+'(
A+$#*
%
'(
-"+@
) "
A&B '0
%
#?

'
%
+C +"
( *!% &'
$($25>>((<>>>$'16=
13 /
%
'(
-"+@
C!($
%
" A %7
*-"+!
%
#?

+$$A?"@
13 /
%
'(
-"+@
(&$
'&%
C!(
%
" A %7
(-+$
%

?*+,
( $!
+'(
$!#*
%
'
*!!,
%
?*+,
( $!

*#'&#%
ACX00669
AB
AC210711AB
CHALK MARKS
AC102438
AC

AC205869AC



"#$%$&'


CAUTION
•02"*-'"8,*-."+$%1$%$'%2-33"+9-38-4%/*$'+26"
,*-."+$%18$26-'&'26"1-*24)",*-."3-26"026$%
%2")$%'&21-**$"+&72926",*-."+$%1*7'&72"A1""+%
26"%)"1$0$"+#-37"9*"%732$'/$'D7++"*
•H6"'26"&'26"1-*24)"3-26"$%7%"+90$*%2$'%2-33-
03-28-%6"*&'26"%27+,&32$'26",*-."+$%1%$+"
-11&*+$'/2&26"0$/7*"9-'+26"'$'%2-3326"-+-)2"*0
26"-+-)2"*$%$'%2-33"+8$2603-28-%6"*'&2%"-2"+9
26",*-."+$%1*&2&*(-4,"+"0&*("+9*"%732$'/$'$'-1

17*-2"/*$'+$'/
•*$'+26",*-."+$%18$26-3386""3'72%+$-/&'-334-'+
"C7-3342$/62"'"+2&26"%)"1$0$"+2&*C7">>
⋅( 3,=0-33&026"86""3'72%-*"'&27%"+9&*26"2$/62"'

$'/2&*C7"$%"A1"%%$#"&*'&2"C7-3926",*-."+$%1
*&2&*&*+*7((-4,"+"0&*("+9*"%732$'/$'D7++"*
 /
%
*#'&#%
!+''&%
?
!&**!%(
?@
!+'0 '0
%
-+$
&/

%
?*+,
( $!7
*-"+!
%
?*+,
( $!
&*
0* '(
%
) %
%
&'
%!+*
%@-
?*+,
"+%
1I7
85::2I
&*
6# B+"'%3

 
 A&B
%
*$*B& *
!+-
. = "
)+%! '0
%
&-'
*$*B& *
/*&A
+
( $%+'!
&/
:
!A

1.:
'!$37
+B
+'
+$$ $%+'%
(-*$$
%
?*+,
-(+"
/

%*
)+$
+
$%*+A
&/
?*+,
/"# (
* $ '0
/*&A
%
*$*B& *7

-*&!(
%&
%-

/
%*
)+$
'&
$%*+A
&/
?*+,
/"# (

* $ '0
/*&A
%
*$*B& *7
*-+ *
&*
*-"+!
%
A+$%*

!@" '(*
 = "
)+%! '0
%
&-'
*$*B& *
/*&A
+
( $%+'!
&/
:
!A

1.:
'!$37
+B
%
+$$ $%+'%
*"+$
%
?*+,
-(+"
/

%*
)+$
+
$A+""
+A&#'%
&/
+ *
?#??"$
* $ '0
%*�
%

?*+,
/"# (7
A+$%*
!@" '(*
/#'!% &'
$
'&*A+"
/
%*
)*

'&
?#??"$
* $ '0
%*�
%
?*+,
/"# (7
*-+ *
&*
*-"+!

%
A+$%*
!@" '(*
AC006226AB
M12 FLAT WASHER
M12 FLAT WASHER



"#$%$&'



   

 
&%2$'%2-33-2$&' )"*-2$&'
•*+,
(+"
(G#$%A'%
1/*
%&
.3
AC601025AB
13 ± 2 N·m
115 ± 18 in-lb
1171
2
45
10 89
6
12
11
3
14 ± 2 N·m
120 ± 22 in-lb
WITH ALUMINUM
PEDAL)>
 



.










2
 

 


= 
 
4

= 
5


•=











8


9



:




 


.


 <&'2$'7"+=



"#$%$&'


 H
 &''!%
+'
&AA%*
?%)'
%
$%&-" 0%
$) %!

!&''!%&*
%*A '+"$

. *
$&#"(
?
'&
!&'% '# %@
?%)'
%
%*A '+"$
)'

%
-"#'0*
$
-#$(
'
+$
$&)'
*
$&#"(
?

!&'% '# %@
)'
%
$
*"+$(

  
 
  

−
.-'
! *!# %
$$
%+'
.Ω
ACX00671AB
NO CONTINUITY CONTINUITY
4 mm
(0.16 in)