2004 MITSUBISHI GALANT Workshop Manual


 

"#$%$&'

>
!6"1.26"86""3,"-*$'/%0&*"'+)3-4
13 A&B
%
?*+,
( $!$
1.3 "+!
+
( +"
0+#0
+$
$&)'7
+'(
A+$#*
%
'(
-"+@

) "
A&B '0
%
#?
'
%
+C +"
( *!% &'
$($25>>((<>>>$'16=
:5 &"%26"("-%7*"+"'+)3-4"A1""+26"3$($2;
5-"+!
%
/+#"%@
#?
+$$A?"@
'
0&
%&
%-
:
 5&
%&
%-
8
6"1.86"26"*26",*-.",&&%2"*&*(-%2"*
143$'+"**"27*'$%$'%700$1$"'2
:5 %26",*-.",&&%2"*&*(-%2"*143$'+"**"27*'
$'%700$1$"'2;
5-"+!
%
-+*%
'
0&
%&
%-
:
 5&
%&
%-
9
B+D7%226",*-.")"+-3&*,*-.",&&%2"*)7%6*&+
/*
%&
.
&*
.4
:5 *"26",*-.")"+-3-'+26",*-.",&&%2"*)7%6*&+
-+D7%2"+1&**"1234;
5&
%&
%-
:
 5(G#$%
%
?*+,
-(+"
&*
%
?*+,
?&&$%*
-#$*&(

'
0&
%&
%-
:

>"16"1.%4()2&(
:5 %26"%4()2&("3$($'-2"+;
5
-*&!(#*
$
!&A-"%
 5
%+*%
&B*
+%
$%-

/
+
')
$@A-%&A
$#*/+!$7
*/*

%&
%
$@A-%&A
!+*%
  
5*&-'$'/93$1.$'/&*-223$'/&$%"86"'
*-."%-*"'&2))3$"+
 

AC102438
AC

AC205869AC


 

"#$%$&'


6"1.86"26"*0&*"$/'(-2"*$-36-%"'2"*"+26"
86""31&#"*%
:5 %26"*"-'40&*"$/'(-2"*$-3;
5A&B
%
'
0&
%&
%-

 5&
%&
%-
.
6"1.0&*3&&%"'"%%&026"86""3'72%
:5 *"26"86""3'72%3&&%";
5 0%'
%&
98
±
:
⋅A
15
±
5
/%"?3
'
0&
%&
%-




 5&
%&
%-

6"1.0&*3&&%"'"%%&026"1-3$)"*$'%2-33-2$&'
,&32
:5 %26"1-3$)"*$'%2-33-2$&',&323&&%";
5 0%'
%&
::
±
:
⋅A
15
±
5
/%"?3
/&*
%
/*&'%

!+" -*
 0%'
%&
4:

±

⋅A
1
±

/%"?3
/&*
%
*+*

!+" -*
'
0&
%&
%-


 5&
%&
%-

AC308605AB

 

"#$%$&'


6"1.26"86""3,"-*$'/%0&*"'+)3-4
13 A&B
%
?*+,
( $!$
1.3 "+!
+
( +"
0+#0
+$
$&)'7
+'(
A+$#*
%
'(
-"+@

) "
A&B '0
%
#?
'
%
+C +"
( *!% &'
$($25>>((<>>>$'16=
:5 &"%26"("-%7*"+"'+)3-4"A1""+26"3$($2;
5-"+!
%
/+#"%@
#?
+$$A?"@
'
0&
%&
%-

 5&
%&
%-

"16"1.%4()2&(
:5 %26"%4()2&("3$($'-2"+;
5
-*&!(#*
$
!&A-"%
 5
%+*%
&B*
+%
$%-

/
+
')
$@A-%&A
$#*/+!$7
*/*

%&
%
$@A-%&A
!+*%
 

E
 

 #*'
#-
%
!+*-%7
%!
#'(*
%
?*+,
-(+"
AC102438
AC

AC205869AC

  



  
99:94
*+,
%&&"
$%

99:.:
 $!
?*+,
- $%&'
C-+'(*
99:4.::
&*

0'*+"
$*B !

%&&"#$ '0 '
&/
%
( $!
?*+,

- $%&'
MB990964
A
B



"#$%$&'


. +$#*
%
?*+,
-(+"
 0%
+$
""#$%*+%(
2-'+-*+#-37"5B−!((<B−>$'16"%=
F *&(26"%7*0-1"&0+-%6)-'"32&26"0-1"&0)"+-3
)-+G
 /
%
?*+,
-(+"
 0%
$
'&%
) % '
%
$%+'(+*(
B+"#7

/&""&)
%
-*&!(#*
?"&)
13  $!&''!%
%
$%&-" 0%
$) %!
!&''!%&*
1.3 A&B
%
?*+,
?&&$%*
1/*
%&
.43




  





13 (G#$%
%
?*+,
-(+"
 0%
?@
%#*' '0
%
!"B $

  
 !"

 "
 "#

$$

%!!& '
13 '$%+""
%
?*+,
?&&$%*
1/*
%&
.43
13 +$#*
%
?*+,
-(+"
 0%7
+'(
'$#*
%+%
%

A+$#*(
B+"#
$
) % '
%
$-! / (
B+"#
/
%
$
&#%
&/

%
$-! / (
B+"#7
*-+%
%-
13

143
143
!*)
'
%
$%&-
" 0%
$) %!
#'% "
%$
%*+(
!&'%+!%$
%

$%&--*7
+'(
/ C
%
$%&-
" 0%
$) %!
?@
%#*' '0
%

+--*&C A+%"@
&'
6#+*%*
&/
+
%#*'
!"&!,) $

153 !,
%+%
%
!"+*+'!
?%)'
%
$%&-
" 0%
$) %!

+'(
%
$%&--*
$
+$
$&)'
CAUTION
6"1.26-226"%2&)3$/62+&"%'&2$337($'-2"86"'26"
,*-.")"+-3$%'&2+")*"%%"+
183 &''!%
%
!&''!%&*
+%
%
$%&-
" 0%
$) %!
 !,
%
,@
'%*"&!,
+'(
$ /%
"&!,
A!+' $A$
1/*
%&


.7
'B !"
*B !

−
@
'%*"&!,
+'(
 /%

&!,
!+' $A
!,

.553
 %#*'
%
!+*-%7
%!
%&
%$
&* 0 '+"
-&$ % &'
 
 #*'
%
0' % &'
$) %!
%&
%
I I
1223
-&$ % &'7
+'(

(-*$$
%
?*+,
-(+"
%)&
&*
%*
% A$
/%*
" A '+% '0

%
B+!##A
'
%
?*+,
?&&$%*7
-*$$
%
-(+"
(&)'
?@

+'(7
+'(
!&'/ *A
%+%
%
+A&#'%
&/
A&BA'%
?/&*

*$ $%+'!
$
A%
1/*
-"+@3
$
) % '
%
$%+'(+*(
B+"#

*+'0
2-'+-*+#-37"5−((<>−>$'16=
. /
%
?*+,
-(+"
-"+@
$
'&%
) % '
%
$%+'(+*(
B+"#7

!!,
%
/&""&) '07
+'(
+(G#$%
&*
*-"+!
/
'!$$+*@
•C!$$ B
-"+@
?%)'
%
?*+,
-(+"
+'(
%
!"B $
- '7

&*
?%)'
%
!"B $
- '
+'(
%
?*+,
?&&$%*
&-*+% '0

*&(
•*+,
-(+"
 0%
•'$%+""+% &'
-&$ % &'
&/
%
$%&-
" 0%
$) %!7
%!
AC210522
AC210523AB
CLEVIS
AC206322AB
0.5 - 1.5 mm
(0.02 - 0.06 in)
STOPPER
AC206445AB



"#$%$&'



H


 #*'
#-
%
!+*-%7
%!
#'(*
%
?*+,
-(+"
.
%+*%
%
'0 '7
(-*$$
%
?*+,
-(+"
) %

+--*&C A+%"@
::

1.
-&#'($3
&/
/&*!7
+'(
A+$#*

%
!"+*+'!
?%)'
%
?*+,
-(+"
+'(
%
(+$
-+'"
2-'+-*+#-37"5>((<$'16"%=&*(&*"F *&(
26"%7*0-1"&0+-%6)-'"32&26"0-1"&0)"+-3)-+G
 /
%
!"+*+'!
$
&#%$ (
%
$%+'(+*(
B+"#7
!!,
/&*
+ *

%*+--(
'
%
?*+,
" '
+'(
!!,
%
% !,'$$
&/
%
( $!

?*+,
-+(
'(G#$%
+'(
*-"+!
(/!% B
-+*%$
+$
*6# *(
 %#*'
%
!+*-%
%!
%&
%$
&* 0 '+"
-&$ % &'

 

 2&*
$ A-"
!!, '0
&/
%
?*+,
?&&$%*
&-*+% &'7
!+**@

&#%
%
/&""&) '0
%$%$
13 #'
%
'0 '
/&*
&'
&*
%)&
A '#%$7
+'(
%'
$%&-
%
/

%
-(+"
(-*$$$
/#""@
%
/ *$%
% A
?#%
0*+(#+""@

?!&A$
 0*
)'
(-*$$(
$#!!( '0
% A$7
%

?&&$%*
$
&-*+% '0
-*&-*"@
/
%
-(+"
 0%
*A+ '$

#'!+'0(7
%
?&&$%*
$
(/!% B
&
%&
$%-
.
1.3 = %
%
'0 '
$%&--(7
$%-
&'
%
?*+,
-(+"
$B*+"

% A$
'
$%-
&'
%
?*+,
-(+"
+'(
$%+*%
%
'0 '

/
%
-(+"
A&B$
(&)')+*(
$" 0%"@7
%
?&&$%*
$
'

0&&(
!&'( % &'
/
%*
$
'&
!+'07
%
?&&$%*
$

(/!% B
&
%&
$%-

13 = %
%
'0 '
*#'' '07
$%-
&'
%
?*+,
-(+"
+'(

%'
$%&-
%
'0 '
&"(
%
-(+"
(-*$$(
/&*
:

$!&'($
/
%
-(+"
 0%
(&$
'&%
!+'07
%
?&&$%*

$
'
0&&(
!&'( % &'7
/
%
-(+"
* $$7
%
?&&$%*
$

(/!% B
AC206446AB
AC000870
GOOD
NO GOOD
AB
AC000871 AB
WHEN ENGINE
IS STOPPEDWHEN ENGINE
IS STARTED
AC000872
GOOD
NO GOOD
AB



"#$%$&'


. /
%
+?&B
%*
%$%$
+*
&,+@7
%
?&&$%*
$

/
&'
&/

%
+?&B
%*
%$%$
$
'&%
&,+@7
%
!!,
B+"B7
B+!##A

&$7
&*
?&&$%*
$
(/!% B
!,
%
!!,
B+"B
1/*

%&

37
B+!##A
&$
/&*
"+,$7
 0
B&"#A
'0 '

B+!##A
+--" (
%&
?&&$%*
-+ *
&*
*-"+!
+$
'!$$+*@

/
%$
+*
7
*-"+!
?&&$%*
+'(
*-+%
% $
%$%
$%+*% '0

+%
%-

  

CAUTION
6"16"1.#-3#"%6&73+'&2,"*"(&#"+0*&(26"#-177(
6&%"
 A&B
%
B+!##A
&$
1/*
%&
.43
CAUTION
026"16"1.#-3#"$%+"0"12$#"9*")3-1"$2-%-'-%%"(,34
2&/"26"*8$2626"#-177(6&%"
. !,
%
&-*+% &'
&/
%
!!,
B+"B
?@
#$ '0
+
B+!##A

-#A-
   
 
?H

@
 
CAUTION
6")*&)&*2$&'$'/#-3#"%-*"$'%2-33"+$'+")"'+"'2340&*
26"*$/62-'+3"02,*-."3$'"%38-4%("-%7*""-16#-3#"
 &''!%
%)&
-*$$#*
0+#0$
%&
%
&#%-#%
-&*%
&/
%

A+$%*
!@" '(*
+'(
&#%-#%
-&*%
&/
%
-*&-&*% &' '0
B+"B
. "(
%
?*+,
" '
+'(
%
-*$$#*
0+#0$
1/*
%&

43




  
&''!% &'
+%
%
?*+,

?&&$%*
$ (
13
'0+% B
-*$$#*

1B+!##A3
$
!*+%(
+'(

"(
&''!% &'
+%
%
'%+,

A+' /&"(
$ (
13
'0+% B
-*$$#*

1B+!##A3
$
'&%
!*+%(
AC000873 AB
AB VA LV E
SPRING
INTAKE
MANIFOLD
SIDE
(DOES NOT
HOLD)
BOOST-
ER SIDE
(HOLDS)
AC006221AD
PROPORTIONING
VALVE OUTPUT PORT PRESSURE GAUGE (A)
PRESSURE GAUGE (B)
OUTPUT PORT



"#$%$&'


 -*$$
%
?*+,
-(+"
0*+(#+""@
'
!!,
%+%
%
$-" %

-& '%7
)*
%
&#%-#%
/"# (
-*$$#*
?0 '$
%&
(*&-
'

-*&-&*% &'
%&
%
&#%-#%
/"# (
-*$$#*7
$
+%
%
$%+'(+*(

B+"#
2-'+-*+#-37"5−!-<−>)%$=
 -*$$
%
?*+,
-(+"
A&*
$%*&'0"@
%+'
+%
%
+?&B

$%-
'
!!,
%+%
%
&#%-#%
/"# (
-*$$#*
$
+%
%

$%+'(+*(
B+"#
)'
%
'-#%
/"# (
-*$$#*
$
58
+

179
-$ 3
2-'+-*+#-37"5−!-−)%$=
 +$#*
+!
&#%-#%
/"# (
-*$$#*
+%
?&%
B+"B$7
+'(

!!,
%+%
%
( //*'!
?%)'
%
%)&
$
+%
%
" A %

B+"#
&*
"$$
$($25>- 4 /
%
A+$#*(
-*$$#*
C!($
%
" A %7
*-"+!
%

-*&-&*% &' '0
B+"B
  
CAUTION

%"&'34,*-."037$+ &* "#"*($A26"%)"1$
0$"+,*-."037$+8$26&26"*037$+-%$28$33$'037"'1"26",*-.
$'/)"*0&*(-'1"%$/'$0$1-'234




A+$%*
!@" '(*
#$(
+$
'&
!!,
B+"B7
$&
/
?"( '0
$

!+** (
&#%
?@
%
/&""&) '0
-*&!(#*7
?"( '0
&/
+ *
/*&A
%

?*+,
- -" '
) ""
?!&A
+$ *
1='
?*+,
/"# (
$
'&%
!&'

%+ '(
'
%
A+$%*
!@" '(*3
 2 ""
%
*$*B
%+',
) %
?*+,
/"# (
. -
%
?*+,
-(+"
(-*$$(
AC006222 AB
SPLIT POINT
INPUT PRESSURE
OUTPUT
PRESSURE
GAUGE (B)>



"#$%$&'

!
 +B
+'&%*
-*$&'
!&B*
%
A+$%*
!@" '(*
&#%"%
) %
+

/ '0*
 = %
%
&#%"%
$% ""
!"&$(7
*"+$
%
?*+,
-(+"
 -+%
$%-$
.
−

%*
&*
/&#*
% A$
%&
/ ""
%
'$ (
&/
%

A+$%*
!@" '(*
) %
?*+,
/"# (



%+*%
%
'0 '
+'(
?"(
%
+ *
'
%
$6#'!
$&)'
'
%

/ 0#*
AC306134AB
OUTLET
OUTLET
OUTLET VEHICLES WITH ABS
VEHICLES WITHOUT ABS
AC006223 AB
4
21
3
4, 6
2
1, 35
VEHICLES WITH ABS
VEHICLES WITHOUT ABS