2001 NISSAN PICK-UP Repair Manual

Terminal Arrangement
GEL456A
CONTROL UNITS

Terminal Arrangement
GEL457A
JOINT CONNECTOR (J/C)

MANUALTRANSAXLESECTION
MT
MODIFICATION NOTICE:
+ YD25DDTi engine model information has been added.
CONTENTS
FS5R30A
REMOVAL AND INSTALLATION ....................... 3002
Installation ........................................................ 3002 SERVICE DATA AND SPECIFICATIONS
(SDS)
.................................................................... 3004
General Specifications ..................................... 3004

MT

Installation
+Apply sealant as below.
SMT141E
SMT142E
REMOVAL AND INSTALLATIONFS5R30A
MT-3002

+Tighten bolt securing transmission.
YD25DDTi engine model
Bolt No. Tightening torque Nzm (kg-m, ft-lb)!mm (in)
V139 - 49 (4.0 - 5.0, 29 - 36) 90 (3.54)
V239 - 49 (4.0 - 5.0, 29 - 36) 95 (3.74)
V339 - 49 (4.0 - 5.0, 29 - 36) 75 (2.95)
SMT144E
REMOVAL AND INSTALLATIONFS5R30A
Installation (Cont'd)
MT-3003

General Specifications
Applied model2WD
YD25DDTi
TransmissionFS5R30A
Number of speed5
Shift pattern
Synchromesh typeWarner
Gear ratio
1st3.580
2nd2.077
3rd1.360
4th1.000
OD0.760
Reverse3.636
Number of teeth
Mainshaft
Drive22
1st32
2nd30
3rd29
OD23
Reverse30
Countershaft
Drive32
1st13
2nd21
3rd31
OD44
Reverse12
Reverse idler gear22
Oil capacity!(lmp pt) 2.8 (4-7/8)
RemarksSub-gearCounter drive gear Installed
Reverse idler gear Not installed
Double baulk ring type synchronizer Not installed
Reverse synchronizerInstalled
SERVICE DATA AND SPECIFICATIONS (SDS)FS5R30A
MT-3004

MAINTENANCE
SECTION
MA
MODIFICATION NOTICE:
+KA24DE engine information has been added. Refer to the Service Manual of D22 Supplement-II (SM9E-
D22BE0E) for the maintenance procedure not included here.
+YD25DDTi engine has been added.
CONTENTS
PERIODIC MAINTENANCE................................ 3002
Maintenance Schedule for Petrol Engines
(Annual Mileage < 30,000 km/year) ................ 3002
Maintenance Schedule for Diesel Engines
(Annual Mileage < 30,000 km/year) ................ 3003
Maintenance Under Severe Driving Conditions
(Annual Driving Distance < 30,000 km/year)... 3004
Maintenance Schedule for Petrol Engines
(Annual Mileage > 30,000 km/year) ................ 3005
Maintenance Schedule for Diesel Engines
(Annual Mileage > 30,000 km/year) ................ 3006
Maintenance Under Severe Driving Conditions
(Annual Driving Distance > 30,000 km/year)... 3007
RECOMMENDED FLUIDS AND
LUBRICANTS...................................................... 3008
Fluids and Lubricants....................................... 3008
SAE Viscosity Number..................................... 3009
KA24DE
ENGINE MAINTENANCE.................................... 3010Changing Air Cleaner Filter ............................. 3010
Changing Positive Crankcase Ventilation
(PCV) Filter ...................................................... 3010
YD25DDTi
ENGINE MAINTENANCE.................................... 3011
Checking Tightening Torque............................ 3011
Checking Drive Belts ....................................... 3011
Changing Engine Oil ........................................ 3012
Changing Oil Filter ........................................... 3013
Changing Engine Coolant ................................ 3014
Checking Cooling System................................ 3016
Checking and Replacing Fuel Filter and
Draining Water ................................................. 3018
Checking Fuel Lines ........................................ 3019
Cleaning and Replacing Air Cleaner Filter ...... 3019
Checking Cyclone Pre-air Cleaner .................. 3019
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 3020
Engine Maintenance ........................................ 3020

MA

The following tables show the normal maintenance schedule. Depending upon weather and atmospheric
conditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent
maintenance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
Maintenance Schedule for Petrol Engines
(Annual Mileage < 30,000 km/year)
KA24DE ENGINE
Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
pages Perform on a kilometer basis, but on an
annual basis when driving less than
15,000 km (9,000 miles) per yearkm x 1,000
(miles x 1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Engine compartment and under vehicle
Engine oil (Use API SG, SH or SJ oil)HR RRRRRRR Ð
Engine oil filter (Use NISSAN genuine
part or equivalent)HR RRRRRRR Ð
Drive belts IIIIIIII Ð
Cooling system IIIIIIII Ð
Engine anti-freeze coolant (Use genuine
NISSAN Anti-Freeze Coolant (L250) or
equivalent)See NOTE (1) I R I Ð
Air cleaner filter (Viscous paper type)HR R 3010
Positive crankcase ventilation (PCV) fil-
terHRRRR3010
Intake and exhaust valve clearance See NOTE (2) Ð
Fuel and EVAP vapour linesIIIIÐ
Spark plugsRRRRÐ
Ignition wires I I Ð
Fuel filterHRÐ
NOTE: (1) First replace at 90,000 km (54,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. Perform ªIº
(Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(2) Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
HMaintenance items with ªHº should be performed more frequently according to ªMaintenance Under Severe Driv-
ing Conditionsº.
PERIODIC MAINTENANCE
MA-3002